The typical practice for analyzing industrial experiments is to identify statistically significant effects with a 5% level of significance and then to optimize the model containing only those effects. In this article, we illustrate the danger in utilizing this approach. We propose methodology using the practical significance level, which is a quantity that a practitioner can easily specify. We ...

The optimization of performance characteristics in turning process can be achieved through selection of proper machining parameters. It is well known that many researchers have successfully reported the optimization of single performance characteristic. Nevertheless, the multi-objective optimization can be difficult and challenging to be studied due to its complexity in analysis. This is becaus...

In this study mix proportion parameters of lightweight foamed concrete (LWFC) are analyzed by using the Taguchi’s experiment design methodology for optimal design. For that purpose, mixtures are designed in L16 orthogonal array with five factors, namely, Microwave Incinerated Rice Husk Ash (MIRHA) contents, water cementitious ratio (w/c), sand cement ratio (s/c), superplasticizier (SP) content,...

This research study proposes an innovative analysis for controlling the defects in aluminium die casting industry. In this analysis, casting process of a two-stroke engine oil pump body is concentrated. The component selected has often rejected due to blow hole defects. Six Sigma, the zero defect approach, is used in this study. Define measure, analyse, improve and control (DMAIC) problem solvi...

A hybrid sliding level Taguchi-based particle swarm optimization (HSLTPSO) algorithm is proposed for solving multi-objective flowshop scheduling problems (FSPs). The proposed HSLTPSO integrates particle swarm optimization, sliding level Taguchi-based crossover, and elitist preservation strategy. The novel contribution of the proposed HSLTPSO is the use of a PSO to explore the optimal feasible r...

The goal of this paper is to perform complex assembly tasks, using a robot assisted by a multi-axis vibrator that reduces friction and avoids jamming. An experimentbased approach using the Taguchi Method is applied to the tuning of the vibrator. The vibrators are tuned so that effects of friction and stick-slip can be minimized. Using actual assembly data and an experimental analysis method, ca...

1 32.3 Taguchi’s Robust Design Method Since 1960, Taguchi methods have been used for improving the quality of Japanese products with great success. During the 1980’s, many companies finally realized that the old methods for ensuring quality were not competitive with the Japanese methods. The old methods for quality assurance relied heavily upon inspecting products as they rolled off the product...