I. Abstract: The prediction of the optimal weld bead width is an important aspect in shielded metal arc welding (SMAW) process as it is related to the strength of the weld. This paper focuses on investigation of the development of the simple and accurate model for prediction of weld bead width of butt joint of SMAW process. Artificial neural networks technique was used to train a program in C++...

Ultrasonic inspection of dissimilar welds is still a challenge due to the different acoustic impedances across the interfaces between parent metals, welded, butter or cladded regions. Typically parent metals are fine grained carbon/ferritic/20MnMoNi55 steel, which show isotropic character. Whereas weld/butter/cladded metals are INCONEL/ austenitic steel, which exhibit anisotropic character, att...

The radiography technique (RT) used in non-destructive testing (NDT) of welds has evolved rapidly in recent decades and has become an established technology in the field of weld assessment. RT is widely used as an inspection tool for detecting flaws inside welded structures, pressure vessels, structural members and pipelines(1). Most radiographic exposures and film interpretations in RT are sti...

Welding is a very complex process in which the final weld quality can be affected by many process parameters. In order to inspect the weld quality and detect the presence of various weld defects, different methods and systems are studied and developed. In this paper, a laser-based vision system is developed for non-destructive weld quality inspection. The vision sensor is designed based on the ...

A simple thermal-mechanical model for friction stir spot welding (FSSW) was developed to obtain similar weld performance for different weld tools. Use of the thermal-mechanical model and a combined approach enabled the design of weld tools for various sizes but similar qualities. Three weld tools for weld radii of 4, 5, and 6 mm were made to join 6061-T6 aluminum sheets. Performance evaluations...

Observation of the weld pool provides an effective path to understand and control the welding process. Observation data also attribute to the validation of numerical models, which helps researchers to analyze and evaluate the welding process. Extensive research has been conducted to provide in situ monitoring of the weld pool. The arc sensor was one of the first few sensors that was adopted for...

This paper develops a vision-based neuro-fuzzy system to control the weld joint penetration in Gas Tungsten Arc Welding (GTAW) of thin sheets. To this end, a camera equipped with a specially designed composite light-filter is used to observe the weld pool from the topside of the workpiece so that comparatively distinct images of the weld pool are obtained. As the Backside weld Width (BW) reflec...

A novel non-keyhole friction stir welding technique was proposed to weld the butt joint of 6061-T6 aluminum alloy with thickness 6 mm. sound obtained by this technique, simultaneously eliminating flash, shoulder mark and keyhole defects. The sleeve directly affected zone (SDAZ) indirectly (SIAZ) were divided into according plunging position hollow sleeve. lack root penetration defect avoided wh...