this paper was aimed to report the 3d finite element analysis simulation of laser welding process of ti6al4v 1.7 mm sheets in butt joint in order to predict the temperature distribution, hardness, and weld geometry. the butt-joint welds were made using co2 laser with the maximum power of 2.2 kw in the continuous wave mode. a part of the experimental work was carried out to verify the weld geome...

This paper was aimed to report the 3D finite element analysis simulation of laser welding process of Ti6Al4V 1.7 mm sheets in butt joint in order to predict the temperature distribution, hardness, and weld geometry. The butt-joint welds were made using CO2 laser with the maximum power of 2.2 kW in the continuous wave mode. A part of the experimental work was carried out to verify the weld geome...

Of particular importance and interest are the effects of pulsed Nd:YAG laser beam welding parameters on penetration and microstructure characterization of DP1000 butt joint, which is widely used in the automotive industry nowadays. Some key experimental technologies including pre-welding sample preparation and optimization design of sample fixture for a sufficient shielding gas flow are perform...

This paper addresses intelligent techniques for the quality control of the pulsed gas tungsten arc welding process for butt joints, and it is a development to Ref. 1. Because there exist some important differences in butt joint welding and bead-on-plate welding, the modeling and control scheme in Ref. 1 does not completely fit for butt joint welding. In this paper, the differences between the t...

in the present research, friction stir welding (fsw) process was used for butt joining of pure copper plate to 316l stainless steel plate. mechanical properties and microstructural characteristics of the joint were evaluated by microhardness and tensile tests as well as optical and scanning electron microscope (sem). it was found that microstructure of the weld nugget (wn) has fine grains where...

In general, it is desirable to finish the weld quickly, before a large volume of surrounding metal heats up and expands. The welding process used, type, welding current and speed of travel, thus, affect the degree of shrinkage and distortion of a weldment. The use of mechanized welding equipment reduces welding time, metal affected zone and consequently distortion. This article helps to define ...

In the present research, friction stir welding (FSW) process was used for butt joining of pure copper plate to 316L stainless steel plate. Mechanical properties and microstructural characteristics of the joint were evaluated by microhardness and tensile tests as well as optical and scanning electron microscope (SEM). It was found that microstructure of the weld nugget (WN) has fine grains where...

In this paper, the stress intensity factor (SIF) expression for defected butt welds containing undercut and inclined lack of penetration (LOP) subject to far-field tensile stress is derived. Some of the standards such as ISO 5817 and BS EN 25817 have specified allowable limits for the length of the undercut and LOP defects and for the height of the weld. In addition, EN 29692 standard has deter...

This paper investigates the effects of process parameters on weld bead width of austenitic stainless steel SS-310 in tungsten inert gas welding. The four parameters namely welding current, type of gas, gas flow rate and included angle of weld plates during butt joint were varied at three levels. The DOE approach was used to design experimental conditions. Orthogonal array L9 was used for carryi...

Electron beam butt welding of stainless steel (SS 304) and electrolytically tough pitched (ETP) copper plates was carried out according to central composite design of experiments. Three input parameters, namely accelerating voltage, beam current and weld speed were considered in the butt welding experiments of dissimilar metals. The weld-bead parameters, such as bead width and depth of penetrat...