heat transfer mechanisms and the solidification process are simulated for a continuous casting machine and the geometric shape of the liquid pool is predicted considering different conditions. a heat transfer and solidification model is described for the continuous casting of steel slabs. the model has been established on the basis of the technical conditions of the slab caster in the continuou...

     Heat transfer mechanisms and the solidification process are simulated for a continuous casting machine and the geometric shape of the liquid pool is predicted considering different conditions. A heat transfer and solidification model is described for the continuous casting of steel slabs. The model has been established on the basis of the technical conditions of the slab caster in the con...

Abstract: The horizontal continuous casting process has received a significant attention for near net shape casting of non ferrous metals and alloys. Numerical Simulation has been widely used for process design and optimization of continuous casting process. In the present study, a 3-dimensional heat flow model was developed to simulate the heat transfer and solidification in a horizontal b...

A mathematical model of heat transfer in continuous casting copper slabs capable of producing experimental data has been constructed and validated against experimental data provided by the management of Copper Refineries Ltd., Townsville plant in Australia. It has been used to predict the effects of major casting variables; metal temperature, casting speed and metal conductivity. The results ca...

In the present work, heat transfer coefficients (h) along different cooling zones of a continuous caster billet machine were determined during casting of low and medium carbon steels. The effects of casting parameters, such as machine characteristics, the ingot dimension, mold, sprays zones, radiant cooling, melt composition and casting temperature were investigated and correlated with heat tra...

Abstract: During solidification and casting in metallic molds, the heat flow is controlled by the thermal resistance at the casting-mold interface. Thus heat transfer coefficient at the metal- mold interface has a predominant effect on the rate of heat transfer. In some processes such as low pressure and die-casting, the effect of pressure on molten metal will affect the rate of heat transfer a...

In this study, a mathematical model is introduced to simulate the coupled heat transfer equation and Stefan condition occurring in moving boundary problems such as the solidification process in the continuous casting machines. In the continuous casting process, there exists a two-phase Stefan problem with moving boundary. The control-volume finite difference approach together with the boundary ...

1) Efficient fundamental model of solidification and temperature in thin slab casting: CON1D 2) Software Sensor, CONSENSOR 3) Online control system development, CONONLINE 4) Laboratory measurement of water flow and heat transfer during spray cooling 5) Steel plant experiments for model validation 6) Understanding defect formation during continuous casting 7) Control of mold fluid flow 8) Advanc...

In continuous casting, it is very important to predict and detect the internal cracks of billet in time for ensuring continuous production, improving product quality and reducing production costs. Clustering analysis (CA) method is adopted to do feature extraction and classification for on-site data, by which ladder parameter tables of processing parameters and defect grades of internal cracks ...