An enhanced unfolding Inverse Finite Element Method (IFEM) has been used together with an extended strain-based forming limit diagram (EFLD) to develop a fast and reliable approach to predict the feasibility of the deep drawing process of a part and determining where the failure or defects can occur. In the developed unfolding IFEM, the meshed part is properly fold out on the flat sheet and tre...

forming limit diagram (fld) is an important diagram by which the formability of sheet metals is studied. strain rate is a very effective parameter influencing the fld which is, in turn, influenced by the forming velocity. in this work, forming limit diagram for st14 was investigated both experimentally and numerically. in addition, the effect of forming velocity was studied and the experiments ...

because of high strength to weight ratio, 6061 aluminum has many applications in different industries like automotive and aerospace industries and can help to reduction of fuel consumption. forming limit diagram (fld) is a useful method for sheet metal formability identification. whereas calculation of forming limit diagram by experimental tests is expensive and time consumption, in the present...

frictional shear stress is usually determined by utilizing the coefficient of friction or the constant friction factor models. the present study deals with finite element analysis of double cup extrusion process to determine the relationship between constant friction factor (m) and coefficient of friction (µ), since the metal flow in this process is very sensitive to frictional conditions. ther...

Forming limit curves are used as a parameter in finite element analysis to control the material's level of formability. In this research, forming limit diagram (FLD) of SS304L sheet was obtained by ABAQUSfinite element software. In practice, the experimental determination of a forming limit curve is a very time-consuming procedure which requires special and expensive equipment. Forming limit di...

forming limit curves are used as a parameter in finite element analysis to control the material's level of formability. in this research, forming limit diagram (fld) of ss304l sheet was obtained by abaqusfinite element software. in practice, the experimental determination of a forming limit curve is a very time-consuming procedure which requires special and expensive equipment. forming limit di...

more recently, titanium and aluminum alloys are gaining more interests to be implemented in hydro-forming applications. it is necessary to predict forming limits for these sheet alloys. forming limits play an important role in metal forming processes. forming limit diagrams, present the limit strains for various linear strain paths. in other hand, forming limit curve (flc), illustrates localize...

Large strains, anisotropy of mechanical properties of materials and Coulomb friction in contact regions are some properties in the analysis of deep drawing process. In this research, the effects of different parameters such as anisotropy coefficient, work hardening exponent and friction coefficient on deep drawing process of drawing quality steel are studied. For this purpose, the finite elemen...

superplastic forming (spf) is a manufacturing process utilized in the automotive industry to produce complex geometry aluminum or magnesium alloy components which cannot be fabricated at room temperature. this paper investigates the effects of the die entry radius and the interfacial friction coefficient on the required forming time and thickness distribution of a superplastic formed part. a co...

the incremental sheet metal forming (ismf) process is a new and flexible method that is well suited for small batch production or prototyping. this paper studies the use of the finite element method in the incremental forming process of aa1050 sheets to investigate the influence of tool diameter, vertical step size, and friction coefficient on forming force, spring-back, and thickness distribut...