An investigation was carried out in order to study the fretting fatigue behavior of an AlSi9Cu2Mg aluminum alloy. The fretting fatigue tests of AlSi9Cu2Mg were performed using a specially designed testing machine. The failure mechanism of fretting fatigue was explored by studying the fracture surfaces, fretting scars, fretting debris, and micro-hardness of fretting fatigue specimens using scann...

Fretting fatigue process have many features such as early stage crack initiation at contact edge, very slow crack propagation and fatigue failure after very long life operation. In this paper at first we present fretting fatigue model in high cycle region, which is considering the wear process near contact edge. And then we present fretting fatigue life estimation method in low cycle fatigue re...

Fretting fatigue behaviour of Ni-free high-nitrogen steel (HNS) with a yield strength of about 800 MPa, which was prepared by nitrogen gas pressurized electroslag remelting, was studied in air and in phosphate-buffered saline (PBS(-)). For comparison, fretting fatigue behaviour of cold-rolled SUS316L steel (SUS316L(CR)) with similar yield strength was examined. The plain fatigue limit of HNS wa...

Residual compressive stress can improve fretting fatigue strength. In this paper, the effects of residual stress on fretting fatigue of Al 2024-T351 alloy specimens are studied using a numerical approach. The extended finite element method combined with the cyclic cohesive zone model is adopted to model fretting fatigue crack growth behavior. It is shown that residual stress changes the frettin...

A systematic investigation of the fretting fatigue behavior of the titanium alloy Ti-6Al-4V in both the mill-annealed (MA) and the solution-treated and overaged (STOA) conditions was carried out. A sphere-on-flat fretting fatigue device was used that facilitated real-time control and monitoring of all the relevant parameters such as the contact geometry, contact (normal and tangential) loads, a...

This paper describes a finite element based method for simulating the effects of material removal, associated with fretting wear, on fretting fatigue parameters in a spline coupling. An incremental wear simulation technique is implemented with a single tooth finite element model of the coupling for symmetric loading, assuming equal wear on all teeth, using a comparatively coarse mesh model, for...

5 Abstract-Fretting fatigue is an important concern in the structures and machine parts that are subjected to repeated relative movements between them. In current study a review of the work done by various researchers related to the evaluation of fretting fatigue response of Ti-6Al-4V has been presented. Effects of surface treatments, crack growth, heat treatments, types of loading, contact pad...

Application of surface modification methods is expected to be a supreme solution to diminishing fretting damage. In this study, our aim was to improve the fretting fatigue life of Al7075-T6 alloy by covering it with a TiN thin film hard coating using the magnetron sputtering technique. Coated specimens with the best surface hardness, adhesion strength and roughness were tested with a rotating b...

In this research work, the influence of higher surface hardness on the fretting fatigue life of hard anodized aerospace AL7075-T6 alloy was investigated. An optimization of the parameters of hard anodized Al7075-T6 alloy to obtain higher surface hardness was presented. Confirmation test was carried out to show the improvement after using the best parameter combination attained from the optimiza...