This chapter presents the use of the additive manufacturing (AM) method powderbinder-jetting (PBJ) for the generation of molds and cores for casting applications. Theoretical information on process steps and the binding of particles is given. For the based chemistry, examples are presented and the transfer from conventional produc‐ tion processes to powder-binder-jetting is explained. For sand ...

Casting has many process variations depending upon the material, the type of pattern, mould and the pouring technique like sand casting, investment casting, die casting, squeeze casting and lost foam casting. Sand casting is the most widely used process which can be used to produce intricate parts in almost every metal that can be melted. Casting defects analysis is process of finding the root ...

The objective of this research is to develop a turbine blade investment casting cost advisor model to assist a blade designer in decision-making in a concurrent engineering environment. It is a microcomputer based cost estimating system that employs a manufacturing knowledge base. The concept of the manufacturing process for blade production by the investment casting method is used to develop t...

Investment casting is a popular casting technique for manufacturing of several titanium alloy components dedicated to different industrial applications, as aerospace and automotive. This manufacturing process could be an economic net-shape technology, since the investment casting allows obtaining complex shapes, accurate geometries and reduced thicknesses. However, the reactions between titaniu...

Investment casting has been the most widely used process for several centuries for producing components of excellent surface finish, dimensional accuracy and complex shapes. In the present study, work has been done to select a correct wax type with minimum shrinkage for further investment casting process of aerospace components. Wax Patterns were made with different types of waxes namely Patter...

An improved process for slip casting ceramic articles that does not employ parting agents and affords the casting of complete, detailed, precision articles that do not possess parting lines. A wax pattern for a shell mold is provided, and an aqueous mixture of a calcium sulfate-bonded investment material is applied as a coating to the wax pattern. The coated wax pattern is then dried, followed ...

Rods of Ni-43.5wt% Ti alloy were prepared under various casting conditions. Specimens which were melted in a cordierite crucible and cast in a phosphate-bonded investment mold had less strength and elongation than those melted in a copper crucible and cast in a phosphate-bonded investment mold. All castings exhibited superelasticity at room temperature. The upper limit of recoverable strain was...

Investment casting is a versatile manufacturing process to produce high quality parts with high dimensional accuracy. The process begins with the manufacture of wax patterns. The dimensional accuracy of the model affects the quality of the finished part. The present study investigated the control and optimization of dimensional deviations in wax patterns. A mold for an H-shaped wax pattern was ...