One of the major difficulties in extracting machining features is the lack of a systematic methodology to generate alternative ways of manufacturing a machined part. Most of the early research in feature extraction and process planning has not considered this aspect, and has focused on the generation of a single interpretation. In this paper, we propose a featurebased approach to generating alt...

The electro discharge machining (EDM), one of the methods used in the machining industry and a non-traditional manufacturing method, the electro erosion process does not depend on the hardness of material and offers a way to process materials of very complex geometry with very fine and high precision by using cheap electrode materials, which make it a preferred method. In this study, effect of ...

Electrochemical machining (ECM) is a non-traditional machining process used mainly to cut hard or difficult to cut metals, where the application of a more traditional process is not convenient. It offers several special advantages including higher machining rate, better precision and control, and a wider range of materials that can be machined. A suitable selection of machining parameters for t...

Energy demand modeling of machining processes is the foundation of energy optimization. Energy demand of machining state transition is integral to the energy requirements of the machining process. However, research focus on energy modeling of state transition is scarce. To fill this gap, an energy demand modeling methodology of key state transitions of the turning process is proposed. The estab...

Manufacturing process frequently employs optimization of machining parameters in order to improve product quality as well as to enhance productivity. The material removal rate is a significant indicator of the productivity and cost efficiency of the process. Taguchi method has been implemented for assessing favorable (optimal) machining condition during the machining of nylon by considering thr...

The electro discharge machining (EDM), one of the methods used in the machining industry and a non-traditional manufacturing method, the electro erosion process does not depend on the hardness of material and offers a way to process materials of very complex geometry with very fine and high precision by using cheap electrode materials, which make it a preferred method. In this study, effect of ...

Statistical process control is an excellent quality assurance tool to improve the quality of manufacture and ultimately scores on end-customer satisfaction. SPC uses process monitoring charts to record the key quality characteristics (KQCs) of the component in manufacture. This paper elaborates on one such KQC of the manufacturing of a connecting rod of an internal combustion engine. Here th...

Process tolerancing based on the process capability studies is the optimistic and pragmatic approach of determining the manufacturing process tolerances. On adopting the define–measure–analyze–improve–control approach, the process potential capability index (C p) and the process performance capability index (C pk) values of identified process characteristics of connecting rod ...

Ultrasonic machining (USM) is a mechanical material removal process used to erode holes and cavities in hard or brittle work pieces by using shaped tools, high-frequency and an abrasive slurry. This paper addresses the concept and development of an expert system (ES) for hard and brittle material, such as glass, quartz, diamond, carbides, semi conducting materials, ceramic and graphite which ca...

Thin-walled workpieces, such as aero-engine blisks and casings, are usually made of hard-to-cut materials. The wall thickness is very small and it is easy to deflect during milling process under dynamic cutting forces, leading to inaccurate workpiece dimensions and poor surface integrity. To understand the workpiece deflection behavior in a machining process, a new real-time nonintrusive method...