To upgrade the performance of urea-formaldehyde (UF) resin bonded particleboards, melamine modified urea-formaldehyde (MUF) resins based on strong acidic pH catalyzed UF polymers were investigated. The study was conducted in a series of two experiments: 1) formulation of MUF resins based on a UF polymer catalyzed with strong acidic pH and 2) determination of the effects of increased melamine co...

For the development of a cost-effective melamine-modified urea formaldehyde resin (MUF), the study evaluated the effects of reaction pH and melamine content on resin properties and bond performance of the MUF resin adhesive systems. Eight resins, each with three replicates, were prepared in a factorial experiment that included two formulation variables: two reaction pHs (i.e., 4.5 and 8.0) and ...

Low mole ratio urea-melamine-formaldehyde (UMF) resins synthesized with 2.5% and 5.0% melamine levels added at the beginning, middle, and end points of the first alkaline step of the typical urea-formaldehyde (UF) resin synthesis procedure were compared with typical UMF resins synthesized with melamine additions made at the final alkaline step. Various resin analysis, particleboard preparation,...

Three formaldehyde-based resins were prepared: urea-formaldehyde (UF) resin without melamine modifier (named UF0 resin) and melamineurea-formaldehyde (MUF) resins with melamine modifier added at two different synthesis stages (named MUF1 resin and MUF2 resin). The effects of the melamine addition stage on the performance and curing behavior of MUF resin were studied. Three-ply plywood bonded by...

The objective of this project was to use sucrose as a partial substitute for melamine in the synthesis of sucrose–melamine-formaldehyde (SMF) resin. The SMF was synthesized in a base condition. The wet bonding strength, shelf life, and formaldehyde emission of the SMF resin were determined. Fourier transform infrared spectroscopy (FT-IR) and mass spectroscopy (MS) were employed to analyze the c...

light weight wood base sandwich panels have some special properties and their most important properties is high mechanical strength with its light weight. these panels can replace instead of traditional structural systems in iran. the purpose of this paper is investigating the mechanical properties of light weight wood base sandwich panels that have made from sunflower stalk wastes and particle...

A previous study of synthesizing low mole ratio urea–formaldehyde (UF) and urea–melamine–formaldehyde (UMF) resins, which included an acidic reaction step at the beginning of the typical resin synthesis procedure to obtain higher uron-type methylene–ether group contents, was repeated with the acidic reaction step extended to a higher viscosity. Compared to previous resins, the synthesized resin...

The previous study on low mole ratio urea-formaldehyde (UF) and ureamelamine–formaldehyde (UMF) resins synthesized in the typical way as particleboard binders was repeated with the inclusion of a strong acidic reaction step at a mole ratio of 2.7 in the beginning of the resin synthesis procedure. The resulting UF and UMF resins showed longer storageand pot-lives, longer gel times, and the parti...

A powdery product was obtained by the reaction of methylolated melamine with alkyl resorcinols to form melamine-bridged alkyl resorcinols (MARs). The effects of the addition of this powder on the bonding strength and formaldehyde emission of urea–formaldehyde (UF) resins were investigated. Three types of UF resins with a formaldehyde/urea molar ratio of 1.3 synthesized by condensation at pH 1.0...

Urea-formaldehyde resins modified by melamine were synthesized by four catalysts (H2SO4, HCl, H3PO4, and NaOH/NH4OH) with a F/U/M molar ratio of 1.38/1/0.074. Resin structure and thermal behavior were studied by C-NMR and DSC techniques. For H2SO4, HCl, and H3PO4 catalysts, resins were prepared by two stage pH adjustment: the first pH stage was set at 1.25 (H3PO4 pH 1.60) and second pH stage wa...