Advanced high strength steels (AHSS) are engineered to have both high strength and enhanced formability characteristics. Yet, the formed components undergo springback due to elastic recovery after removal of the forming tools. This severely affects the dimensional accuracy of the part. Many techniques have been evolved to deal with springback. A simple approach is to design forming tools that c...

The study of deformability of metal sheets subjected to complex deformation states has become a topic of present interest; this fact is also a consequence of the emergence of new materials meant for auto bodies fabrication, whose forming processes imply knowledge about the influence of their modified mechanic characteristics on their behaviour during the deformation, and also on the quality of ...

Geometrical error due to twist springback is one of major defects found in the near net or net shape part. It becomes more critical for complex part such as an Autonomous Underwater Vehicle (AUV) propeller blade. In this study, twist springback was quantified by comparing the blade and the die profiles obtained from commercial optical technique namely Alicona system. The results show a differen...

A classification framework for identifying correlations between 3D surfaces in the context of sheet metal forming, especially Asymmetric Incremental Sheet Forming (AISF), is described. The objective is to predict “springback”, the deformation that results as a consequence of the application of a sheet metal forming processes. Central to the framework there are two proposed mechanisms to represe...

The aim of this work is to improve the accuracy of cold stamping product by accommodating springback. This is a numerical approach to improve the accuracy of springback analysis and die compensation process combining the displacement adjustment (DA) method and the spring forward (SF) algorithm. This alternate hybrid method (HM) is conducted by firstly employing DA method followed by the SF meth...

Fueled by pressures to reduce scrap and tooling costs, the modeling and prediction of springback has become a major focus of interest in sheet metal forming. Finite element codes and packages are being developed or improved but face the demand for higher predictive accuracy which, in turn, requires accurate property data and a more complete understanding of the stresses that are responsible for...

Simulating the forming process for sheet metal parts is currently the standard for guaranteeing feasible manufacturing at the time of tool design. In contrast simulating springback and its computer-supported compensation is still under development. The status of the technology for simulating springback will be illustrated and demonstrated using examples. Various strategies related to compensati...