Aquantitative relationship is demonstrated between the coefficient of static friction and the milling process parameters. Different levels of surface roughness are obtained by varying the spindle speed, depth of cut and feed which is followed by measurement of surface roughness using stylus profile meter. The corresponding coefficients of static friction are measured for all specimens using inc...

ABSTARCT This paper envisages the optimal setting of process parameters which influences the surface roughness during the machining operation of En 41B alloy steel with cermet tool. Experiments have been carried out by using Taguchi design. The surface roughness is considered as quality characteristic while the process parameters considered are speed, feed and depth of cut. The results of the m...

This paper reports on the effect of random Gaussian roughness with rms roughness values of 5-20 microm on the terahertz reflection spectra of metallic aluminum surfaces using Fourier transform IR spectroscopy. By comparing experimental data with a theoretical model based on the Kirchhoff approximation, the rms roughness of a surface is accurately determined. The rms roughness determined by this...

Since commercially available profiling systems fail when determining the surface roughness of 3D additive manufactured porous structures, a novel protocol for surface roughness quantification of these porous structures has been developed based on high-resolution micro-CT images. The influence of the noise in the images and the spatial image resolution on the accuracy of the micro-CT-based rough...

The surface roughness was measured by orthogonal test of TC21 titanium alloy, and the surface roughness prediction model was established based on response surface theory. With the maximum material removal rate as the optimization target, the high speed turning parameters of TC21 titanium alloy with certain surface roughness were optimized by genetic algorithm and optimize the production process...

Using Ising-model Monte Carlo simulations, we show a strong dependence of surface magnetization on surface roughness. On ferromagnetic surfaces with spin-exchange coupling larger than that of the bulk, the surface magnetic ordering temperature decreases toward the bulk Curie temperature with increasing roughness. For surfaces with spin-exchange coupling smaller than that of the bulk, a crossove...

Surface quality including surface roughness and edge chipping is a key process measure in micro ultrasonic machining (Micro-USM) as an efficient process for micromachining of hard and brittle materials. Process parameters such as ultrasonic vibration amplitude, static load, type of tool material, type and size of abrasive particles and slurry concentration can influence the surface quality. How...

This paper presents a technique for measuring surface roughness (Ra), using photometric stereo method. The method utilizes three or more images of the measured surface from the same view point, taken sequentially under different illumination conditions. The scenes captured by the camera were reconstructed by the least square method to obtain surface normal from surface topography. Three-dimensi...

Background: Diamond turning is widely used in machining metals and semiconductors but the turning marks are incurred on machined components due to the mechanics of the technology. The marks are generally harmful to the systems comprising of the machined components. Therefore, the capability of ion beam planarization (IBP) to reduce turning marks of diamond turned metal surfaces was investigated...

This paper outlines the authors’ experimental research in rough-wall-bounded turbulent flows that has spanned the past 15 years. The results show that, in general, roughness effects are confined to the inner layer. In accordance with Townsend’s Reynolds number similarity hypothesis, the outer layer is insensitive to surface condition except in the role it plays in setting the length and velocit...