The densification of zinc powders by uniaxial hot pressing is investigated under both isothermal and thermal cycling conditions. Thermal cycling results in enhanced densification kinetics as compared to isothermal compaction at the upper cycle temperature. Using mechanistic models of initial-stage powder densification, the experimental data are analyzed to reveal the creep stress-exponent and a...

The lifetime of the solder joint between base plate and ceramic substrate is usually tested by passively heating and cooling the IGBT module (thermal cycling). This provokes failures (delamination) in that solder layer. But, the IGBT and diode dies are actively heated in the application. Other failure modes (e.g. bond wire lift off) are addressed and limit the lifetime. This kind of stress is u...

This study simulated the performance of Cu-cored solder joints in microelectronic components subjected to the extreme thermal cycling conditions often encountered in the automobile industry by comparing the thermal cycling behavior of Cu-cored solder joints containing two different coating layers of Sn– 3.0Ag and Sn–1.0In with that of a baseline Sn–3.0Ag–0.5Cu solder joint under a severe temper...

Short cracks, extending to the interdiffusion zone, have been observed in platinum-modified nickel-aluminide diffusion coatings on single-crystal CMSX-4 superalloys after these have been subject to short (10 min) rapid thermal cycles. The cracks were revealed after removing the thermally grown oxide formed during cycling on the coating surfaces. Cracking was observed for coatings subject to the...

Abstract: Refractory materials containing cordierite (2MgO.2Al2O3.5SiO2) and mullite (3Al2O3.2SiO2) are used as support in furnaces, because of their low thermal expansion properties which confer them a very good ability to thermal shock resistance. Composed of two phases presenting very different CTE (1.5–3×10-6 for cordierite and 4–6×10-6 K-1 for mullite), these materials can develop damag...

This paper discusses the commonly accepted method for life-time prediction for power converters in traction. The method is based on junction temperature estimation and thermal cycles on a given duty cycle. The predicted numbers of thermal cycles are compared to the curves giving the number of cycles to failure versus temperature cycles. These curves are extrapolated from power cycling tests. Po...

The shear bonding strengths of a veneering resin to polished, sandblasted, and retention bead-cast commercially pure titanium (cpTi) plates with and without alkaline treatment were measured before and after thermal cycling. The bonding strengths to polished cpTi with and without alkaline treatment decreased remarkably with thermal cycling (p<0.01). The bonding strength to sandblasted cpTi with ...