Metal forming processes, compared with machining ones, reduce production steps and increase manufacturing speed in addition to saving raw material. In this paper, forming process of column of a steering mechanism is investigated by finite element analyses and experimental tests; and optimum die design parameters are found. Forming process parameters including die opening angle, bearing length, ...

Incremental sheet forming (ISF) requires no or partial dies for metal fabrication and is widely used small batch production. In this process, necking either suppressed delayed due to the localized nature of tool–sheet contact; hence, more strains than conventional stamping deep drawing are obtained. present study, two variations ISF, namely cold ISF (CISF) warm (WISF), compared. First, FEA mode...

Metal forming processes, compared with machining ones, reduce production steps and increase manufacturing speed in addition to saving raw material. In this paper, forming process of column of a steering mechanism is investigated by finite element analyses and experimental tests; and optimum die design parameters are found. Forming process parameters including die opening angle, bearing length, ...

Single point incremental sheet metal forming is a sheet metal forming process that forms products without the complex dies and tools with low cost. In this study, the incremental sheet metal forming process has been experimentally investigated on the explosively-welded Al/Cu bimetal sheets. Also, the effects of process parameters, such as arrangement of layer`s bimetal, tool diameter and tool p...

ultrasonic vibration assisted single point incremental forming (uvaspif) process is an attractive and adaptive method in which a sheet metal is gradually and locally formed by a vibrating hemispherical-head tool. the ultrasonic excitation of forming tool reduces the average of vertical component of forming force and spring-back rate of the formed sample. the spring-back phenomenon is one of the...

metal forming processes, compared with machining ones, reduce production steps and increasemanufacturing speed in addition to saving raw material. in this paper, forming process of column ofa steering mechanism is investigated by finite element analyses and experimental tests; andoptimum die design parameters are found. forming process parameters including die opening angle,bearing length, clea...

With a view to improving the surface quality of magnesium (Mg) alloy at warm temperature, ultrasonic-assisted single-point incremental forming (SPIF) is proposed. The Mg during SPIF primarily affected by two parts: orange peel patterns non-contact and scratches adhesive wear contact surface. In this work, AZ31B sheet parts different temperatures ultrasonic amplitudes evaluated examining roughne...

hydro-forming is a fabrication process that uses a fluid medium to form a piece by using high internal pressure. in tube hydro-forming, a tubular blank is placed between two dies, sealed and pressurized water injected, deforming the tube walls in the cavity form of the dies. exist several typical hydro-forming processes such as t- shapes, cross-shapes and y- shapes. successful hydro-forming dep...