A multi-response optimization problem was developed in search of an optimal parametric combination to yield favorable bead geometry of bead-on-plate weldments produced by submerged arc welding. Taguchi’s L25 orthogonal array design was employed to optimize the results within experimental limits. The objective functions were selected in terms of responses of bead geometry, viz. height of reinfor...

This paper describes a method for non-destructive evaluation of the quality of welds from 3D point data. The method uses a stereo camera system to capture high-resolution 3D images of deposited welds, which are then processed in order to extract key parameters of the welds. These parameters (the weld angle and the radius of the weld at the weld toe) can in turn be used to estimate the stress co...

Within the scope of increase in cutting tools efficiency, a CW CO;! laser beam has been used for butt welding sintered tips containing cobalt and tungsten carbide to a medium carbon steel core. After optimization of the laser processing conditions, full penetrating, sound and homogeneous welds are observed. Hardness is found to be nearly constant across the entire weld bead cross-section. Micro...

Resistance spot welding (RSW) has been used widely to join sheet metals. It has been a challenge to get required weld quality in spot welding of dissimilar thickness materials. Weld parameters are not generally available in standards for thickness beyond 4mm. This paper presents the welding process design and parameter optimization of RSW used in joining of low carbon steel sheet of thickness 0...

Fiber laser-cold metal transfer arc hybrid welding was developed to welding-braze dissimilar Al and Ti alloys in butt configuration. Microstructure, interface properties, tensile behavior, and their relationships were investigated in detail. The results show the cross-weld tensile strength of the joints is up to 213 MPa, 95.5% of same Al weld. The optimal range of heat input for accepted joints...

Laser beam welding of dissimilar sheet metal combinations such as Ti/Al, SS/Al and Cu/Al are increasingly demanded due to high energy densities with less fusion and heat affected zones. A good weld joint strength involves combinations of dissimilar metals and the formation of solid solution in the weld pool. Many metal pairs suffer from significant intermetallic phase formation during welding w...

this paper investigates the residual stress fields in the vicinity of weld bead in hsla-65 steel weldments using a neural network. this study consists of two cases: (i) the experimental analysis was carried out the measurements of residual stresses by xrd technique. many different specimens that were subjected to different conditions were studied. the values and distributions of residual stress...