Friction stir lap welding of 7B04 aluminum alloy was conducted in the present paper, and the effect of welding speed on the defect features and mechanical performance of lap joints was investigated. The results indicate that the hook defect at the advancing side (AS) can reduce the effective thickness of the top sheet, and the sheet thinning level is gradually lowered by increasing the welding ...

Friction stir welding is a solid state joining process. High strength aluminum alloys are widely used in aircraft and marine industries. Generally, the mechanical properties of fusion welded aluminum joints are poor. As friction stir welding occurs in solid state, no solidification structures are created thereby eliminating the brittle and eutectic phases common in fusion welding of high streng...

This paper consolidated the improvements in mechanical properties from the past literature available using Vibratory welding technique. Vibratory welding is a promising method in eliminating the disadvantages experienced by the traditional welding like residual stress due to the electrical energy input which induces vibrations by varying the input parameters voltage, current, amplitude and freq...

Recently, the serious problems facing heavy industries such as the increase in the average age of employees, shortage of skilled workers and environmental problems in the workplace are being addressed. The bridge panel fabrication system we have developed is such an approach to solve these problems. It consists of two parallel box girder panel sub-assembly lines, one exclusively for web panels ...

Abridged version: In view of the demands made by the end users in the field of application of vehicle construction for an ever-higher product quality and improved performance, continuous innovations are considered to be absolutely decisive for being successful. This especially applies to the welding technology, and therefore the goal is to develop new, better and more powerful welding processes...

The large problem to create manual welds of constant high quality results from missing optical information during the actual welding process. Due to the extreme brightness conditions e.g. in arc welding and the use of protective glasses even experienced welders can hardly recognize details of the welding pool, the welding seam and the environment. This paper describes a new research project for...

The punchless welding point detection system using laser diagnostics for continuous strip production line has been developed. At the entrance of the steel strip production line, the preceding and following coils are welded for continuous processing. The welding point detection and tracking of the position is essential for the setup change of various important processing facilities according to ...

Effective repair of worn big gear has large influence on ensuring safety production and enhancing economic benefits. A kind of intelligent repair welding method was put forward mainly aimed at the big gear restriction conditions of high production cost, long production cycle and high-intensity artificial repair welding work. Big gear repair welding mechanism was designed in this paper. The work...

Automating the welding process for the shipbuilding industry is very challenging and important, as this industry relies heavily on quality welds. Conventional robotic welding systems are seldom used because the welding tasks in shipyards are characterised by non-standardised workpieces which are large but small in batch sizes. Furthermore, geometries and locations of the workpieces are uncertai...

The aluminium alloys are more frequently used in automotive industry especially as an alternative material for car-bodies. In this article the comprehensive summary concerning technology of resistance spot welding of aluminium alloys was presented. The welding schedules, electric parameters of welding, electrodes materials and electrodes life time by resistance spot welding aluminium were descr...