Resistance spot welding is an important and widely used method for joining metal objects. In this paper, various classification methods for identifying welding processes are evaluated. Using process identification, a similar process for a new welding experiment can be found among the previously run processes, and the process parameters leading to high-quality welding joints can be applied. With...

OBJECTIVES Ultraviolet radiation (UVR) emitted during arc welding frequently causes keratoconjunctivitis and erythema in the workplace. The degree of hazard from UVR exposure depends on the welding method and conditions. Therefore, it is important to identify the UVR levels present under various conditions. METHODS We experimentally evaluated the UVR levels emitted in gas metal arc welding (G...

This paper reports on the study of the "underbody front"-automated welding cell at Opel Belgium, a major automobile manufacturer of General Motors International Operations. It employs the use of simulation in an experimental design framework to identify potential improvements in average daily output through management of buffer sizes at key buffer locations within the cell. Many practical appli...

OBJECTIVES The objective was to quantify the blue-light hazard from CO(2) arc welding of mild steel. METHODS The spectral radiance of arcs in CO(2) arc welding of mild steel was measured for solid and flux-cored wires at welding currents of 120-480 A. Effective blue-light radiance and the maximum acceptable exposure duration were calculated from the spectral radiance using their definitions i...

Most previous welding simulations are based on a flat weld pool surface and become unmeaningful when the surface deformation is significant. In recent years, some researchers have developed numerical models capable of simulating free surface motion in welding processes, but they focus on the discussions of physical equations, boundary conditions, and solutions, rather than the numerical algorit...

The demand for better control and sensing in welding has increased with automation and welding processes involving new and advanced materials. This requires precise control of the welding process to produce the desired weld with respect to productivity and quality. This papers describes sensors for technological and geometrical parameters for welding process.

Laser welding has a large potential for the production of tailor welded blanks in the automotive industry, due to the low heat input and deep penetration. However, due to the small laser spot and melt pool, laser-based welding processes in general have a low tolerance for seam gaps. In this paper, five laserbased welding techniques are compared for their gap bridging capabilities: single-spot l...

The welding of shear stud connectors to structural steel in construction requires a prolonged stooped posture that exposes ironworkers to biomechanical and welding fume hazards. In this study, biomechanical and welding fume exposures during stud welding using conventional methods were compared to exposures associated with use of a prototype system that allowed participants to weld from an uprig...

This study assessed exposure to extremely low frequency (ELF) magnetic fields of welders and other metal workers and compared exposure from different welding processes. Exposure to ELF magnetic fields was measured for 50 workers selected from a nationwide cohort of metal workers and 15 nonrandomly selected full-time welders in a shipyard. The measurements were carried out with personal exposure...