This article presents a quality improvement study applied at a yarn manufacturing company based on six sigma methodologies. More specifically, the DMAIC (Define, Measure, Analyze, Improve, and Control) project management-methodology & various tools are utilized to streamline processes & enhance productivity. Defects rate of textile product in the yarn manufacturing process is so important in in...

Highly orientated polypyrrole (PPy)-coated polyacrylonitrile (PAN) (PPy-PAN) nanofiber yarn was prepared with an electrospinning technique and in-situ chemical polymerization. The morphology and chemical structure of PPy-PAN nanofiber yarn was characterized by scanning electron microscopy (SEM), field emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM), and fou...

Flexible, wearable, implantable and easily reconfigurable supercapacitors delivering high energy and power densities are needed for electronic devices. Here we demonstrate weavable, sewable, knottable and braidable yarns that function as high performance electrodes of redox supercapacitors. A novel technology, gradient biscrolling, provides fast-ion-transport yarn in which hundreds of layers of...

Yarn structure and its relationship with the properties have attracted many researchers and scientists. This has resulted in a large number of published research works scattered in many places. The importance of this subject has increased due to the need of yarn with best possible quality at optimum cost. Also, the diversification of textiles in various products, such as technical textiles, whe...

From decades Creep has been known and studied for textile materials. In comparison, a newly observed phenomenon of inverse creep seems not to have received much attention. A new instrument has been fabricated to measure creep and inverse creep in textile materials particularly yarns. Creep and Inverse creep measurements of few of the textile yarns like nylon multifilament yarn, Polyester multif...

Automated image analysis of textile surfaces allowed determination and quantification of intrinsic yarn path variabilities in a 2/2 twill weave during the lay-up process. The yarn paths were described in terms of waves and it was found that the frequencies are similar in warp and weft directions and hardly affected by introduced yarn path deformations. The most significant source of fabric vari...

Automatic handling of many types of food materials are required to realize the automation of production of commercially prepared box lunches. A printable soft gripper was developed for food handling which is simple to produce with a 3D printer. However, the sensing ability of the printable soft gripper was not discussed in previous research. In this paper, a novel method for estimating the gras...

This paper describes various illumination and image processing techniques for yarn characterization. Darkfield and back-lit illuminations are compared in terms of depth of field tolerance and image quality. Experiments show that back-lit illumination is superior in terms of depth of field tolerance and contrast. Three different back-lit illumination configurations are studied: one simply employ...

As one of the most complex steps in fabric production, sizing plays a very important role in the weaving process. The primary purpose of the sizing process is to obtain the warp threads that can successfully be woven without major damages which occur during the yarn passage through sliding metal parts of the weaving machine (Lord, 2003). It applies to the improvement of physical and mechanical ...

Problem statement: The objective of this study is to compare the methods for approximating the positions of twist fiber in yarn structures. Computer Aided Design (CAD) is applied using parametric equation, spline curve and NURBS curve. The ideal twist fiber and fiber migration are studied in 3 dimensions. Approach: The fiber positions in yarn structures were measured by trace fiber technique. T...