Dynamic Observations of Welding Pghenomena and Finite Element Analysis in High Frequency Electric Resistance Welding

Finite Element Analysis of Crack Welding Process

The numerical simulation of the crack welding process is reported in this paper. The thermo-electro-structural coupled-field finite element analysis is adopted to investigate the welding process of crack surfaces. In the simulation, the pressure-dependent and temperature-dependent electrical contact conditions are considered. From the results, the crack surfaces can melt and weld together under...

Finite Element Analysis of a Welding Transformer

The study introduces the detailed sequence of operations necessary to determine the selfand mutual inductances of power transformers from numerically simulated open-circuit and bucking experiments. Parameters of a welding style transformer are compared to those of a normal step-down transformer of equivalent ratings. The investigation identifies the different patterns of magnetic flux circulati...

Nugget Formation during Resistance Spot Welding using Finite Element Model

Resistance spot welding process comprises of electric, thermal and mechanical phenomenon, which makes this process complex and highly non-linear and thus, it becomes difficult to model it. In order to obtain good weld nugget during spot welding, hit and trial welds are usually done which is very costly. Therefore the numerical simulation research has been conducted to understand the whole proce...

Electric Resistance Welding in the Aircraft Industries

Finite element simulation of laser spot welding

The present work reports on a two-dimensional axisymmetric Ž nite element analysis of heat  ow during laser spot welding, taking into account the temperature dependence of the physical properties and latent heat of transformations. An analysis based on conduction heat transfer alone, but using the ‘double ellipsoidal’ representation of the laser beam, seems to be sufŽ cient to estimate the tra...