Solidification structure of Al-Pb alloy powder by gas atomization process.

MODELING OF RAPID SOLIDIFICATION PROCESS IN THE GAS ATOMIZATION OF MOLTEN METALS

In the present work, a model was proposed to predict the thermal history during rapid solidification (RS) of metal droplets in the gas atomization process. The classical theory of heterogeneous nucleation was based on Newtonian heat flow and enthalpy method. Solving the governing numerical equations by the finite difference method (FDM) gave up the opportunity of analyzing the temperature-time ...

Hybrid Gas Atomization for Powder Production

Sintering behaviour of Al-6061 powder produced by rapid solidification process

Complex aluminium alloy components fabricated by powder metallurgy (P/M) offer the promise of a low cost and high strength-to-weight ratio, which meets the demands of the automotive sector. This paper describes the die compaction and sintering response of an atomised Al-6061 alloy powder containing Mg and Si produced by rapid solidification. A design of experiments is used involving three level...

Solidification Behavior of Al-Mg Aluminum Alloy Using Double-Sided Arc Welding Process

As popular aluminum alloys, the 5xxx Al-Mg series, such as 5050 and 5052, etc., are widely used in applications such as automobile, pressure vessels, armor plate, and components for marine and cryogenic service. In this, as in all non-heat-treatable aluminum alloys, the weld metal zone is considered to be the weakest part of the joint and is the location of failure when the joint is loaded in t...

Production of fine Nd-Fe-B alloy powder by pulsed plasma atomization

Extremely fine (<10 μm) Nd-Fe-B powder was generated by pulsed plasma atomization processing. The number average was just over 3 μm, as determined by computer-assisted scanning electron microscopy analysis of almost 3000 particles. Despite the fine particle size, alloys of stoichiometric Nd2Fe14B resulted in the properitectic formation of -Fe, deleteriously affecting the magnetic properties. N...