Weld Defect Detection of a CMT Arc-Welded Aluminum Alloy Sheet Based on Arc Sound Signal Processing
نویسندگان
چکیده
The cold metal transfer (CMT) process is widely used in thin plate welding because of its characteristics low heat input and stable arc. In actual production, a larger weld gap, misalignment, or other problems due to assembly error lead serious defects, such as burn-through lack fusion. arc sound contains wealth information related the quality weld. This work analyzes mechanism CMT generation, well correlation between time–frequency spectrum signal quality. paper studies extraction multi-channel an inputs it custom convolutional neural network for defect identification aluminum alloy plates. experimental result shows that average accuracy proposed model 91.49% arc-welded sheet, which higher than single-channel traditional classification models.
منابع مشابه
Influence of gas tungsten arc welding parameters on the formability of aluminum tailor welded blanks
Welding method and its parameters has an important effect on the formability and mechanical properties of tailor welded blanks(TWBs). In this study gas tungsten arc welding(GTAW) is used to joint aluminum TWBs. Aluminum TWBs consist of 6061 aluminum sheets with different thickness of 1mm and 2mm. Main parameters of GTAW consist of welding current, pressure of shielding gas, welding speed and di...
متن کاملThe effect of surface roughness on 1050 aluminum alloy weld profile welded by pulsed Nd:YAG laser
Surface roughness in the welding processes is one of the important parameters in the laser welded metal connections which affects laser beam absorption directly. When the laser beam is irradiated to the surface of the base metal, the surface roughness plays an important role in the amount of beam absorption and the amount of melting achieved and directly affects the penetration depth. The main ...
متن کاملThe effect of surface roughness on 1050 aluminum alloy weld profile welded by pulsed Nd:YAG laser
Surface roughness in the welding processes is one of the important parameters in the laser welded metal connections which affects laser beam absorption directly. When the laser beam is irradiated to the surface of the base metal, the surface roughness plays an important role in the amount of beam absorption and the amount of melting achieved and directly affects the penetration depth. The main ...
متن کاملWeld defect detection in industrial radiography based digital image processing
Industrial radiography is a famous technique for the identification and evaluation of discontinuities, or defects, such as cracks, porosity and foreign inclusions found in welded joints. Although this technique has been well developed, improving both the inspection process and operating time, it does suffer from several drawbacks. The poor quality of radiographic images is due to the physical n...
متن کاملThe influence of the arc plasma on the weld pool in simulations of arc welding
Results from a computational model of arc welding, in which the arc plasma, workpiece and electrode are treated self-consistently, are presented. It is demonstrated through three examples (the effect of shielding gas composition, metal vapour and electrode shape on the weld pool) that reliable prediction of weld pool depth and geometry requires that the arc plasma is included in the computation...
متن کاملذخیره در منابع من
با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید
ژورنال
عنوان ژورنال: Applied sciences
سال: 2023
ISSN: ['2076-3417']
DOI: https://doi.org/10.3390/app13085152