Test planning for low-power built-in self test

Power consumption has become the most important issue in the design of integrated circuits. The power consumption during manufacturing or in-system test of a circuit can significantly exceed the power consumption during functional operation. The excessive power can lead to false test fails or can result in the permanent degradation or destruction of the device under test. Both effects can significantly impact the cost of manufacturing integrated circuits. This work targets power consumption during Built-In Self-Test (BIST). BIST is a Design-for-Test (DfT) technique that adds additional circuitry to a design such that it can be tested at-speed with very little external stimulus. Test planning is the process of computing configurations of the BIST-based tests that optimize the power consumption within the constraints of test time and fault coverage. In this work, a test planning approach is presented that targets the Self-Test Using Multiple-input signature register and Parallel Shift-register sequence generator (STUMPS) DfT architecture. For this purpose, the STUMPS architecture is extended by clock gating in order to leverage the benefits of test planning. The clock of every chain of scan flip-flops can be independently disabled, reducing the switching activity of the flip-flops and their clock distribution to zero as well as reducing the switching activity of the down-stream logic. Further improvements are obtained by clustering the flip-flops of the circuit appropriately. The test planning problem is mapped to a set covering problem. The constraints for the set covering are extracted from fault simulation and the circuit structure such that any valid cover will test every targeted fault at least once. Divide-and-conquer is employed to reduce the computational complexity of optimization against a power consumption metric. The approach can be combined with any fault model and in this work, stuck-at and transition faults are considered. The approach effectively reduces the test power without increasing the test time or reducing the fault coverage. It has proven effective with academic benchmark circuits, several industrial benchmarks and the Synergistic Processing Element (SPE) of the Cell/B.E.TM Processor (Riley et al., 2005). Hardware experiments have been