This paper introduces a dynamic cutting force model for turning of slender workpieces, as well as experimental results related to the frequency response of the workpiece in turning. The model is based on a flexible workpiece and rigid machine tool, and a workpiece displacement dependent cutting force. The model is described and studied theoretically as well as experimentally. The experimental s...

In this work, a MIMO H. controller for the linear motor machine tool feed drives has been designed to reduce tracking errors induced by cutting forces for end milling. The controller is designed using normalized coprime factorization method for the dynamic model of the linear motor system including constant in-line and cross coupling force gain, since the feedback cutting force can be considere...

This paper introduces a method to determine the tool wear by measured cutting force in Ball-nose End Milling. The features will be extracted from the measured cutting force with different flank wear. As the adaptive window width in wavelet transform is an advantage for analyzing and monitoring the rapid transient of small amplitude of cutting force signals when cutting engagement changes along ...

Nanometric cutting involves materials removal and deformation evolution in the surface at nanometer scale. At this length scale, atomistic simulation is a very useful tool to study the cutting process. In this study, large-scale molecular dynamics (MD) simulations with the model size up to 10 millions atoms have been performed to study three-dimensional nanometric cutting of copper. The EAM pot...

In micro-milling, cutting forces generate non-negligible tool deflection, which has a significant influence on the machining process and on workpiece accuracy. This paper investigates the tool deflection during micro-milling and its effect on cutting force and surface generation. The distribution of cutting forces acting on the tool is calculated with a mathematical model that considers tool el...

Metal cutting processes are important due to increased consumer demands for quality metal cutting related products (more precise tolerances and better product surface roughness) that has driven the metal cutting industry to continuously improve quality control of metal cutting processes. This paper presents optimum surface roughness by using milling mould aluminium alloys (AA6061-T6) with Respo...

Existing corn harvester cutting blades have problems associated with large cutting resistance, high energy consumption, and poor cut quality. Using bionics principles, a bionic blade was designed by extracting the cutting tooth profile curve of the B. horsfieldi palate. Using a double-blade cutting device testing system, a single stalk cutting performance contrast test for corn stalks obtained ...

Inconel 718 is a typical hard-to-machine material that requires thermally enhanced machining technology such as laser-assisted milling. Based upon finite element analysis, this study simulates the forces in the laser-assisted milling process of Inconel 718 considering the effects of grain growth due to c0 and c00 phases. The c0 0 phase is unstable and becomes the d phase, which is likely to pre...