this paper was aimed to report the 3d finite element analysis simulation of laser welding process of ti6al4v 1.7 mm sheets in butt joint in order to predict the temperature distribution, hardness, and weld geometry. the butt-joint welds were made using co2 laser with the maximum power of 2.2 kw in the continuous wave mode. a part of the experimental work was carried out to verify the weld geome...

Visual sensing technology is widely used in welding practices because visual devices are decreasing in price, increasing in reliability and improving in image processing hardware and software. As the most studied welding sensor, CCD(Charge Coupled Device) is more suitable for quality control of welding process than other means of sensing devices because it can obtain both two dimensional and th...

Abstract A 10 mm narrow gap TC4 titanium alloy welded joint by laser welding with filler wire was obtained different heat inputs. The microstructures of the were analyzed OM, SEM, XRD and EBSD. mechanical properties microhardness test tensile test. results show that increase input, average grain size width equiaxed crystal zone in center weld increases, angle columnar gradually tends to be perp...

In order to expand the application range of laser welding and improve weld quality, an extra pulse current was used to aid laser-welded 2219 aluminum alloy, and the effects of pulse current parameters on the weld microstructure and mechanical properties were investigated. The effect mechanisms of the pulse current interactions with the weld pool were evaluated. The results indicated that the co...

Ultrasonic impact treatment (UIT), which is a peening method, is usually used as a post-weld treatment in order to improve the fatigue strength of welded joints. In this study, fatigue tests were carried out on web-gusset welded joints treated by UIT and the results were compared with the fatigue lives of as-welded joints in order to examine the effects of UIT on the fatigue lives of welded joi...

Resistance spot welding (RSW) has been used widely to join sheet metals. It has been a challenge to get required weld quality in spot welding of dissimilar thickness materials. Weld parameters are not generally available in standards for thickness beyond 4mm. This paper presents the welding process design and parameter optimization of RSW used in joining of low carbon steel sheet of thickness 0...

This report describes a study of the fatigue behavior of fillet welded joints stressed perpendicular to the weld line. The study included an experimental phase in which the stiess-life and cracking behavior of load and nonload carrying fillet weld joints was determined. This experimental study concentrated on the fatigue behavior in the transition region between high and low cycle fatigue 3 5 (...

Abstract The gas tungsten arc welding process is an uncertain nonlinear multivariable system. In order to control the welding process, the nonlinear dynamic relationship between the weld pool geometry reflecting the weld quality and the welding parameters must be developed. A three-dimensional numerical model is developed to investigate the dynamic characteristics of the weld pool geometry when...

A smart, bi-directional model has been developed to determine three-dimensional temperature profiles, weld geometry and the transformed phase fraction during gas tungsten arc (GTA) butt welding. The model is capable of estimating input parameters such as the net input power, welding speed, effective thermal conductivity, and, activation energy, preexponential factor and exponent in JohnsonMehl-...