–Friction stir welding is a solid state welding technology used for welding low melting point metals, such as Al, Mg and its alloys. Later welding was conducted on dissimilar metals which also produced a better defect free joint. Tool design and welding parameters contributes a major role for producing a better weld. Material flow and friction heat are the factors that the internal factor for t...

A new welding helmet for the manual welding process has been developed. The welders working conditions are improved by augmenting the visual information before and during welding. The image is improved providing a better view of the working area. An online quality assistant is available during welding, suggesting the correction of the guns position or pointing out welding errors, by analyzing t...

In this study, a laser-based machine vision system is developed and implemented to monitor and control welding processes. The system consists of three main modules: a laser-based vision sensor module, an image processing module, and a multi-axis motion control module. The laserbased vision sensor is designed and fabricated based on the principle of laser triangulation. By developing and impleme...

In order to study the effect of spot welding parameters such as welding force, welding time and welding current intensity on nugget formation and its size in resistance spot welding process of CR3 low carbon steel sheets using ANSYS commercial software package. A 2D axisymmetric electro-thermo-mechanical finite element (FE) model is developed to simulate the nugget forming process and to predic...

The aim of this paper is to achieve thespot welding sequence for minimum distortion of a sheet metal assembly and to optimise the parameters of welding which insures minimum distortion for the optimised sequence. The distortion of the assembly involving number of spot welds is different for different sequences of welding The assembly consists of sheet metal components which are joined by using ...

Ultrasonic complex vibration welding of same and different metal specimens and structures of the welded area are studied using several complex vibration welding systems, scanning and transmission electron microscopes (SEM and TEM). Ultrasonic welding can weld various metal directly using vibration and static clamping pressure. The welding area is limited very narrow layer and can weld different...

Although various computer-aided fixture design (CAFD) systems have been developed to assist the designer during the various stages of fixture design, most of previous computer aided fixture design research has mainly concentrated on machining fixtures rather than welding fixtures. The development of complicated computer aided welding fixture design (CAWFD) system has received much less attentio...

It is well khown that welding arcs emit intense ultraviolet radiation and those who conduct welding operations or work nearby are exposed to the radiation and often suffer injuries. It is desirable to evaluate the ultraviolet radiation from the viewpoint of industrial health. But, there have been few quantitative studies of this radiation. We determined the ultraviolet effective irradiance, bas...

Background: Iron and steel based industries use welding as an integral process. About two percent of the working population is engaged in some type of welding. Welding fumes consist of a wide range of complex metal oxide particles which can be deposited in all regions of the respiratory tract. Thus, welding process seems to be simple but its health implications are complex. Materials and method...

Abstract The paper presents a study on the influence of welding parameters that is done by radiographic interpretation X-ray analysis results collected from welded joins had been realized varying current intensity, tension and speed. base material experiment pressure vessel steel P355 N used for constructing railway tanks transporting liquids train. method flux-cored arc welding, semi-automatic...