abstract – aluminium 7075- t651 alloys are widely used in the production of light weight structures requiring a high strength to weight ratio and high corrosion resistance. the effect of processing parameters on fatigue life of 7075- t651 aluminium joints produced by friction stir welding was investigated in the present study. welding samples were made by employing rotating tool speed of 770, 9...

In order to improve the prediction ability of welding quality during high-power disk laser welding, a new approach was proposed and applied in the classification of the dynamic features of metal vapor plume. Six features were extracted through the color image processing method. Three features, including the area of plume, number of spatters, and horizontal coordinate of plume centroid, were sel...

This study aims to calculate the resistance spot welding current digitally at a fast speed. The conventional open-loop spot welding machine cannot measure the current, thus the welding quality varies. The welding time of spot welder is very short, but the welding current is strong and it is hard to be measured, thereby resulting in the uncontrollability of welding quality. This study uses a hig...

Rapid prototyping (RP) methods are used for production easily and quickly of a scale model of a physical part or assembly. Gas metal arc welding (GMAW) is a widespread process used for rapid prototyping of metallic parts. In this process, in order to obtain a desired welding geometry, it is very important to predict the weld bead geometry based on the input process parameters, which are voltage...

In order to automatically evaluate the welding quality during high-power disk laser welding, a real-time monitoring system was developed. The images of laser-induced metal vapor during welding were captured and fifteen features were extracted. A feature selection method based on a sequential forward floating selection algorithm was employed to identify the optimal feature subset, and a support ...

MAY 2003 -S 116 ABSTRACT. Mechanical characteristics of resistance spot welding machines, such as stiffness, friction, and moving mass, have complex influences on the resistance welding process and weld quality. In this paper, these influences are systematically investigated through experiments. The mechanisms of the influences are explored by analyzing process signatures, such as welding force...

Although robotic machines are routinely used for welding, such machines do not normally incorporate intelligent capabilities. We are studying the general problem of formulating usable levels of intelligence into welding machines. From our perspective, an intelligent machine should: incorporate knowledge of the welding process, know if the process is operating correctly, know if the weld it is m...

An Augmented Reality (AR) system integrated in a new developed welding helmet improves the conditions for manual welding. The scene is acquired by a stereoscopic High Dynamic Range CMOS (HDRC) camera system that allows the observance of the welding arc and the environment simultaneously. By image processing, the scene will be enhanced and displayed on a video see through Head Mounted Display (H...

This paper reports the preliminary results of a newly developed method for measuring dynamic modulus of thermoplastic materials at a given ultrasonic frequency. In the method, a material specimen is squeezed at the tip of the horn of a conventional ultrasonic welding machine. The mechanical impedance of the material specimen under loading is then deduced by processing the input electrical imped...

Brake beam is one of the important components working in railway vehicles braking process, which directly affects the security and stability of the high-speed running railway vehicles. Through the research of the cutting and welding technology for the 209T straight plate type brake beam, this paper presents an advanced maintenance method, and designs an automatic cutting and welding machine for...