The objective of this study was to develop a numerical model for the prediction of temperature distribution, effective plastic strain distribution, and especially material flow in friction stir welding of copper plates. The DEFORM-3D software was used by incorporating a lagrangian incremental formulation. Threedimensional results of the material flow pattern which were extracted using the point...

This survey presents a literature review on friction stir welding (FSW) modeling with a special focus on the heat generation due to the contact conditions between the FSW tool and the workpiece. The physical process is described and the main process parameters that are relevant to its modeling are highlighted. The contact conditions (sliding/sticking) are presented as well as an analytical mode...

Electrical-current-assisted friction stir welding (EA-FSW) is a procedure developed for the joining of similar and dissimilar materials. EA-FSW newly invented solid-state process to increase welded components’ efficacy in various applications, such as marine structures. joints have investigated on aluminum–magnesium, aluminum–steel, polymer-to-steel. Similar been performed aluminum, magnesium, ...

in the present research, friction stir welding (fsw) process was used for butt joining of pure copper plate to 316l stainless steel plate. mechanical properties and microstructural characteristics of the joint were evaluated by microhardness and tensile tests as well as optical and scanning electron microscope (sem). it was found that microstructure of the weld nugget (wn) has fine grains where...

Friction Stir Welding (FSW) is a recently-developed technique where metals are joined together through mechanical stirring. FSW, often performed by robotic welders, is being used in an increasing number of industries such as aerospace, maritime and transportation. FSW has proven to be very effective and has replaced fusion welding and riveting in a number of manufacturing processes. In order to...

In friction stir welding frictional heat is generated by the rotating tool, sliding over the stationary plate along the weld centre. Tool being the only source of heat producing member, its geometrical design influences the heat generation rate. In this present work, effects of variation in tool shoulder and tool pin taper angles on thermal history during joining are analysed. Tools with triang...

Cast nickel aluminum bronze (NAB) alloy is widely used for large engineering components in marine applications due to its excellent mechanical properties and corrosion resistance. Casting porosity, as well as coarse microstructure, however, are accompanied by a decrease in mechanical properties of cast NAB components. Although heat treatment, friction stir processing, and fusion welding were im...