Abstract Simulations of laser-based directed energy deposition metals have received increasing interest aimed at reducing the experimental effort to select proper processing condition for repair or overhaul actual components. One main issues be addressed is evaluation residual stress, which may lead part failure under nominal loading. In this frame and specifically relating aluminum alloys, few...

The specification of an aluminum alloy for a cast component is based upon the mechanical properties it can achieve. For the designer and purchaser, it is vital to understand that the properties obtained from one particular combination of casting alloy, foundry practice and thermal treatment may not be identical to those achieved with the same alloy in a different foundry or with a different the...

in hot dip galvanizing, several parameters such as chemical composition of coating bath, immersion time and surface roughness of specimens could affect microstructure and properties of coating. in this article, the effect of aluminum content, immersion time and surface roughness on structure and properties of alloy layers have been investigated. specimens of low carbon silicon-free steel with d...

This short review describes various types of anti-corrosion additives of water-soluble metal working fluids for aluminum alloy materials. It is concerned with synthetic additives classified according to their functional groups; silicone compounds, carboxylic acids and dibasic acids, esters, Diels-Alder adducts, various polymers, nitrogen compounds, phosphoric esters, phosphonic acids, and other...

A modified strain-induced melting activation (SIMA) process is shown to improve high-temperature formability. The microstructural characteristics of the spheroidized grains of SIMA-processed alloys affect high-temperature formability. The effects of hot extrusion parameters and chemical composition on the evolution of spheroidized grains were investigated using several 6xxx series aluminum allo...

The viscoelastic response of commercial aluminum alloys 7075-T6 and 2024-T3 as a function of temperature is presented. Experimental data are obtained with a dynamic-mechanical analyzer (DMA) at different loading frequencies and compared with the available transmission electron microscopy (TEM) and differential scanning calorimetry (DSC) data. The effect of successive microstructural transformat...

Cyclic-tension fatigue of aluminum alloy, Al-4Cu-1Mg, was determined by an analysis of diffracted SH and SV waves, passing through the surface and reflecting the bottom of the specimen, respectively. The internal friction of SV waves begins to increase from fatigue damage ratio(=N/Nf) of 0.5. This suggests increase of movable dislocation. From the analysis of SH waves, the logarithmic damping r...

Bring forward a new analytical method in order to evaluate the stability of the process of aluminum alloy pulsed MIG welding. The ratio of the first and the second peak in arc voltage signal probability density was selected to evaluate aluminum alloy pulse MIG welding stability. By calculating the arc voltage signal probability density from 80 sets of welding experiments, the ratio of the two p...

Finite element (FE) simulation with inherent deformation is an ideal and practical computational approach for predicting welding stress and distortion in the production of complex aluminum alloy structures. In this study, based on the thermal elasto-plastic analysis, FE models of multi-pass butt welds and T-type fillet welds were investigated to obtain the inherent strain distribution in a 5A06...

In this article, failure and fracture mechanisms in an aluminum alloy (which has been used in diesel internal combustion engines), with and without ceramic thermal barrier coatings, have been investigated under isothermal and non-isothermal fatigue loadings. In this research, the base material is an aluminum-silicon-magnesium alloy and the thermal barrier coating includes a metallic bond coat l...