In hot forming process, the workpiece undergoes plastic deformation at high temperature and the microstructure of the workpiece changes according to the plastic deformation. These changes affect the mechanical properties of workpiece. In order to optimize this process, both the plastic deformation of workpiece and its microstructural changes should be taken into consideration. Since material be...

The cup drawing is a basic deep drawing process. Thus, understanding the mechanics ofthe cup drawing process helps in determining the general parameters that affect the deep drawingprocess. There are mainly two methods of analysis; experimental and analytical/numerical.Experimental analysis can be useful in analyzing the process to determine the process parameters thatproduce a defect free prod...

superplastic materials show huge amount of deformation in low strain rates and temperature above half of melting point. in superplastic forming, estimating the pressure–time diagram and thickness distribution has significant importance. utilizing numerical methods, the involved parameters in superplastic forming can be optimized for such estimations. in the present paper, the simulation of supe...

In recent decades, one of the challenges in sheet metal forming was production of two-step bending surfaces without mechanical tools and external force or by a combination of heat source and mechanical tools. Forming with a heat source such as laser beam has the potential for forming arbitrary 3D shapes such as two-step bending surfaces. In this paper a novel method for laser forming of complic...

Cold drawing process is one of the most used metals forming processes in industries for forming seamless tubes. This process of plastic deformation of metals occurs below the recrystallization temperature and is generally performed at room temperature. When metal is cold worked, upon the release of forming force, the springback occurs. In this paper, the springback effect of the seamless tube t...

Single point incremental sheet forming (SPISF) has demonstrated significant potential to form complex sheet metal parts without using component-specific tools and is suitable for fabricating low-volume functional sheet metal parts economically. In the SPIF process, a ball nose tool moves along a predefined tool path to form the sheet. This work aims to optimize the formability and forming force...

Aluminum alloys are considered a lot in the automotive and aerospace industry because of their high strength to weight ratio. In this manuscript, the gas forming process of aluminum AA6063 tubes at high temperatures up to 500°C is investigated, through experimental and numerical tests. Therefore, an experimental setup is prepared and so, tube specimens are formed in a die with square cross sect...

Roll forming process is used for manufacturing sheet metal parts by successive bending and creating the final shape with gradual deformation. In this article, deformation of a pre-punched sheet due to the roll forming process was studied. Two main defects in the roll forming process are ovality of holes and bow defect. The ovality of the hole is influenced by the process parameters including sh...