We demonstrate that, despite differences in their nature, many energy beam controlled-depth machining processes (for example, waterjet, pulsed laser, focused ion beam) can be modeled using the same mathematical framework-a partial differential evolution equation that requires only simple calibrations to capture the physics of each process. The inverse problem can be solved efficiently through t...

A new dynamic friction model for modeling of elliptical vibration assisted turning (EVAT) was developed in this research. The periodic change of the friction force direction is known to be one of the most important causes of this phenomenon. In modeling of machining processes (including the EVAT process), static Coulomb friction model was employed by most of the researchers. Because of the peri...

This study investigates dry machining of hypereutectic silicon–aluminum alloys assisted with vortex-tube (VT) cooling. The objective is to reduce cutting temperatures and tool wear by enhanced heat dissipation through the chilled air generated by a VT. A machining experiment, cutting mechanics analysis, and temperature simulations are employed to (1) model the heat transfer of a cutting tool sy...

Nontraditional manufacturing (NTM) is becoming increasingly important in modern engineering. Therefore, it is important to develop up-to-date pedagogic materials for the area. This paper reports collaborative efforts among three universities in such a development sponsored by National Science Foundation of USA. The features of the development include systematic introduction, recent research res...

Laser milling provides a new method of producing components for the micro tool manufacturing industry. This paper considers the technical capabilities of laser milling when applied to the machining of components for micro tooling. Characteristics important for laser milling as a micro tooling manufacturing process are reviewed. These characteristics are surface finish, aspect ratio, dimensional...

Low manufacturing efficiency, poor processing controllability and deteriorated surface quality were main challenges in micro-milling high hardness TiB2-based ceramic composites. This research work investigated an innovative hybrid machining method named laser-induced oxidation assisted (LOMM) of TiB2–TiC composites with 20 ± 0.7 GPa. Oxidation mechanism the material under laser irradiation was ...

This study introduced a method based on magnetic field assisted finishing mechanism for micromachining the inner surfaces of Aluminum tubes. In this approach, using the alternating magnetic field of an AC electromotor, abrasive particles were formed as Magnetic Rods (Magnetic Clusters) and surface micromachining was carried out by the dynamic particular pattern made by an alternating magnetic f...

A new dynamic friction model for modeling of elliptical vibration assisted turning (EVAT) was developed in this research. The periodic change of the friction force direction is known to be one of the most important causes of this phenomenon. In modeling of machining processes (including the EVAT process), static Coulomb friction model was employed by most of the researchers. Because of the peri...

The application of a commercially available spatial light modulator (SLM) to control the spatial intensity distribution of a nanosecond pulsed laser for micromachining is described for the first time. Heat sinking is introduced to increase the average power handling capabilities of the SLM beyond recommended limits by the manufacturer. Complex intensity patterns are generated, using the Inverse...