The purpose of this paper is to develop AA5052 aluminum alloy solid disc from machining wastes via friction stir consolidation (FSC) process & optimize its parameters: die rotational speed, pre-compact aspect ratio and processing time. At first, the required dedicated tooling designed built. Then, discs are fabricated chips using FSC process. Taguchi L9 orthogonal array used analyze Experim...

excessive production and stockpile of scrap tires cause some environmental and sanitary risks throughout the world. to manage these materials, possible use of soil-tire mixtures has been recently propounded in civil engineering projects. a few studies previously have been conducted to evaluate behavior of clay-tire mixtures, while swelling properties, consolidation and settlement characteristic...

Titanium alloy is a typical hard-to-machine metal and lot of serrated chips are often formed in the cutting process. The appearance will not only cause fluctuation force, resulting decline accuracy, but also lead to rapid wear tools. In this study, formation mechanism chip Ti-6Al-4V titanium was investigated by two-dimensional simulation model alloy, which established using Johnson–Cook constit...

The wavelength range that extends from 1550 to 5000 nm is a new regime of operation for Si-based photonic and opto-electronic integrated circuits. To actualize the new chips, heterostructure active devices employing the ternary SiGeSn alloy are proposed in this paper. Foundry-based monolithic integration is described. Opportunities and challenges abound in creating laser diodes, optical amplifi...

There is shift in trend towards the use of high quality polymers as the base material in manufacturing microfluidic chips. In this paper, an amorphous metallic alloy mold insert was used in a micro injection-molding process to fabricate microfluidic features onto cyclic-olefin-copolymer (COC) material. The insert and fabricated samples were compared in terms of the geometry and surface roughnes...

This article reports the effects of various artificial aging methods and lubrication modes (dry, mist, wet) on the recorded cutting forces and chip morphology in drilling Al-Si-Mg (A356) cast alloys. In the course of this work, the work part sampled were as-received alloy (T0), solution heat-treated alloy (SHT) and then aged alloys at 155°C, 180°C, and 220°C (T4, T6, T61, T7), respectively. The...

This review surveys the advances of microvalves, micropumps, and micromixers within PCR microfluidic chips over the past ten years. First, the types of microvalves in PCR chips are discussed, including active and passive microvalves. The active microvalves are subdivided into mechanical (thermopneumatic and shape memory alloy), non-mechanical (hydrogel, sol-gel, paraffin, and ice), and external...

Recently, "meltless" recycling techniques have been presented for the light metals category, targeting both energy and material savings by bypassing the final recycling step of remelting. In this context, the use of spark plasma sintering (SPS) is proposed in this paper as a novel solid-state recycling technique. The objective is two-fold: (I) to prove the technical feasibility of this approach...