Injection molding is an important manufacturing process for optical and mechanical components. The hard steel dies used in this process play a direct role in the quality of molded parts. Traditionally, fabricating these dies involved rough milling followed by heat treatment, grinding, and polishing to the desired shape. Recently, high-speed machining of heat-treated steel (hardness > 55 Rc) has...

In the moulds and dies manufacturing it is important to reduce the manual polishing time after end milling processes. The polishing difficulty is related to surface topography shape and roughness values obtained in the previous end milling processes. It is interesting to develop a methodology and a test to evaluate the polishing difficulty. The aim of the present work is to establish a methodol...

Deep drawing process is one of the most applicable methods in producing industrial parts. In this process, the initial blank deforms to final product using a rigid punch and die. In this investigation, the effect of deep drawing process parameters of brass/steel laminated sheet composites on required forming force has been investigated. The process simulated using finite element method (FEM) an...

This paper introduces an experimental technique to investigate dynamic friction characteristics of sliding interfaces at normal pressures up to 125 MPa, slip speeds up to 15 m/s and slip distances of approximately 10 mm. This new apparatus involves a novel modification of the conventional torsional Kolsky bar apparatus employed extensively in the past to investigate high-strain-rate behavior of...

In view of the unstable cutting problem in the process of high speed milling hardened steel. Conduct experiment of the stability of machine tool and high speed milling cutter. The machine tool spindle vibration spectrum and vibration acceleration signal under the condition of different centrifugal force were detected. Obtained the critical speed of security and stability cutting of milling cutt...

In this paper, wire electrical discharge machining of D3 tool steel is studied. Influence of pulse-on time, pulse-off time, peak current and wire speed are investigated for MRR, dimensional deviation, gap current and machining time, during intricate machining of D3 tool steel. Taguchi method is used for single characteristics optimization and to optimize all four process parameters simultaneous...

As an important problem in forging factories, dies are destroyed because of high wear rate, plastic deformation and thermal and mechanical fatigue at high temperatures. This paper is an investigation into        the use of nickel super alloy with different welding parameters. Three weld overlaid alloys of inconel625, as wear resistance hardfacing materials on H13 tool steel, with different weld...