Preform design in multi-stage forging processes is critical to ensure the production of defect-free parts. Moreover, owing to the geometry and material-flow complexities in forging processes, finding the optimal preform shapes could be difficult and time consuming. This paper proposes an efficient preform design methodology based on geometrical resemblance, which requires several finite element...

The creep behaviour of hot hammer forged Ti-6Al-4V alloy under different forging temperatures has an essential influence on their high-temperature service performance. In this article, the mechanical property and at were first investigated experimentally. Then, in view critical effect microcracks other defects life components forging, characteristics tip a 2 mm crack characterized by finite ele...

This paper presents an approach for a holistic simulation of forging processes considering the interactions between forging press, tooling system and forging process. It can be used in coupled simulations and will enable industrial users in forging industry to do simulation-aided tool optimizations in the design stage of newly developed forging dies. The final aim is to reduce the time-consumin...

The purpose of this study is to develop a forging process of automotive parts that satisfies the deformation characteristics. The analyses of temperature variation and deformation behavior of the material are important to obtain the optimal forging products. The hot compression test was carried out to know formability at high temperature. In order to define the optimum forging conditions includ...

The purpose of this research is to analyze the forging of bevel gears based on conventional forging method with material number 1.7131 with finite element method by means of SUPER FORGE software and to compare it with experimental cold orbital forging results.After doing simulation of conventional forging and obtaining press tonnage due to orbital forging method with DEFORM software, orbital fo...

Preform design in forging processes is an important aspect for improving the forging quality and decreasing the production cost. The objective of this paper is to obtain an optimal perform shape in the consideration of the influence of the metal flow deformation in closed die forging process. Finite element method based DEFORMTM 3D software in conjunction with Taguchi method has been used to si...

This research introduces an advanced forging method to produce the door frame of the wind turbine tower. The advantage of the new forging method is the increase of raw material utilization ratio and the energy saving. In the conventional method, the door frame is hot forged with a hydraulic press and machined out lots of material because of the big difference between forging shape and final mac...