Aluminium is totally recyclable with no downgrading of its qualities, but in the process of typical conventional aluminium recycling, there are quite a number of negative impacts. The recycling of aluminium and its alloys by direct recycling method is relatively simple, consumes small amount of energy, produce small amount of waste and does not have a harmful effect on the environment. This app...

Hot forging is a common manufacturing process for the production of large quantities of engineering components. Residual stresses are developed in forged components as a result of various aspects of the manufacturing process, including subsequent cooling, and heat treatment. Residual stresses can significantly affect the deformation and fatigue failure of materials. Hot forged EN15R steel bars ...

The paper presents an investigation on the effect of process variables and material condition on forgeability of magnesium wrought alloys of Mg-Al-Zn group, AZ31, AZ61 and AZ91. The experimental work includes studies of forging capabilities of the alloys in closed-die forging at hot and warm-working temperatures. Forging tests are performed for material both in as-cast and asworked condition, f...

We have been developing a process design CAE system to predict die wear life in the process design stage for the hot forging of steel. Our goal is to reduce production costs by shortening the development period, while maximizing the life of the die. In our system, we use an expression that defines the relationship between die wear, die strength, and friction factors, such as die pressure, slidi...

A majority of high-strength constructional elements of titanium alloys are manufactured by hot plastic working methods, chiefly by open die forging or die forging. Most often, β α + two-phase titanium alloys are used, which are characterized by high relative strength, good hightemperature creep resistance (up to 450°C), high fatigue strength under corrosive conditions, corrosion resistance in m...

Within the net-shape and near-net shape technology hot flashless precision forging leads to high forging accuracy of the workpiece with regard to dimensional and surface finish tolerances. The main advantages are shortened production cycles by eliminating machining operations and the saving on raw material lost during machining. By producing ready-to-mount forgings high economical and ecologica...

Crankshafts are the most important loaded components in the case of an automobile. In order to achieve required mechanical properties most of crankshafts for automobile are forged with micro alloyed steel. Usually, the shapes of crankshafts are complex, and many defects are induced during the process of crankshaft forging such as under-filling, laps and folds etc. In this work the forging analy...