Submerged arc welding also known as sub arc welding has become a chief welding process because of its ability to deposit large amounts of metal with high penetration. The quality of weld depends on bead geometry of the weld which in turn depends on the process variables. This paper deals with the application of factorial design approach for optimising four submerged arc welding parameters viz. ...

GAS TUNGSTEN ARC WELDING (GTAW) is the quality weld process. It is preferred welding process for stainless steel, low alloy steel, nickel, cobalt, titanium, aluminum, copper, and magnesium. The present work aims to evaluate the effect of Gas Tungsten Arc Welding process parameters on the quality of the weld bead. The process parameters Welding Current, Wire Diameter, Wire Feed Speed, Ratio of w...

Gas Metal Arc Welding (GMAW) processes is an important joining process widely used in metal fabrication industries. This paper addresses modeling and optimization of this technique using a set of experimental data and regression analysis. The set of experimental data has been used to assess the influence of GMAW process parameters in weld bead geometry. The process variables considered here inc...

The quality of the weld joint is highly influenced by the welding parameters. Hence accurate prediction of weld bead parameters is highly essential to achieve good quality joint. This paper presents development of neural network models for predicting bead parameters such as depth of penetration, bead width and depth to width ratio for AISI 202 grade stainless steel GTAW plates. The use of this ...

Electron beam welding has proved phenomenal in welding of components used in space because it uses a vacuum environment which eliminates substances like oxygen, nitrogen, and hydrogen. The main advantage of EBW is its ability to weld dissimilar materials and incorporate desirable properties in the assembly. It has high depth to width ratio and focuses exactly on the portion to be welded, thereb...

Rapid prototyping (RP) methods are used for production easily and quickly of a scale model of a physical part or assembly. Gas metal arc welding (GMAW) is a widespread process used for rapid prototyping of metallic parts. In this process, in order to obtain a desired welding geometry, it is very important to predict the weld bead geometry based on the input process parameters, which are voltage...

Received: 17/08/2013 Abstract This paper was aimed to report the 3D finite element analysis simulation of laser welding process of Ti6Al4V 1.7 mm sheets in butt joint in order to predict the temperature distribution, hardness, and weld geometry. The buttjoint welds were made using CO2 laser with the maximum power of 2.2 kW in the continuous wave mode. A part of the experimental work was carried...

Quality of welded joint at MAG welding process depends of numbers of influences, like type and thickness of base metal, groove type, welding position etc., but the proper selection of welding parameters is also very important. Due to that, the analysis of weld bead geometry at MAG welding process with regard to weld current, voltage and weld speed (heat input) and the type and shielding gas flo...

Proper fusion is crucial in generating a sound weld. Successful control of the fusion state requires accurate measurements of both the top-side and back-side bead widths. A top-side sensor based system is preferred so that the sensor can be attached to and moved with the torch. Thus, the system must be capable of estimating the back-side bead width with high accuracy. Because skilled human oper...

To investigate influence of welding parameters on weld bead geometry in underwater wet flux cored arc welding (FCAW), orthogonal experiments of underwater wet FCAW were conducted in the hyperbaric chamber at water depth from 0.2 m to 60 m and mathematical models were developed by multiple curvilinear regression method from the experimental data. Sensitivity analysis was then performed to predic...