This paper presents the development of a cutting force model for end milling process under various cutting conditions and the tool wear is measured by Scanning Electron Microscope (SEM).This novel approach combines the concept of experimental design and finite element modeling of the cutting process which allows for a fairly accurate prediction of cutting forces with a significantly lower compu...

Temperature control during the cutting process with different parameters such as cutting velocity and applying water cooling is essential to decrease the cutting force, increase the life of the cutting tool and decrease the machined surface temperature of work-piece. In this research, the temperature of machined surface and the chip-tool interface in orthogonal cutting process of Ti-6Al-4V were...

17-4ph stainless steel is a martensitic precipitation hardening stainless steel that provides an outstandingcombination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. this valuable alloy is widely used in the aerospace, nuclear, chemical, petr...

The stability behavior of low immersion helical end milling processes is investigated in this paper. Low radial immersion milling operations involve interrupted cutting which induces chatter vibration under certain cutting conditions. Time Finite Element Analysis (TFEA) is suggested for an approximate solution for delayed differential equations encountered during interrupted milling. An improve...

The circular saw blade is widely applied in rock processing; its cutting performance significantly impacts processing. Therefore, the numerical simulation model of with flexible has been established to investigate effects parameters on stress and force blade, damage into vertically at constant feed speed rotation speed. research results indicate that rises increase blade. Furthermore, increasin...

A judicious choice of insert material, tool geometry and cutting conditions can make hard turning produce better surfaces than grinding. In the present study, an attempt has been made to investigate the effect of cutting tool materials on cutting forces (feed force, thrust force and cutting force) in finish hard turning of AISI D2 cold work tool steel. In conclusion of the results obtained with...

a high strength nickel chromium alloy (50cr-50ni-nb alloy), commonly referred to as in-657, is specifically used for components in furnaces which are fired by low grade fuel oils containing high levels of vanadium, sodium and sulphur. the purpose of this study is to experimentally investigatethe effect of machining parameters on machinability in turning of inconel 657. the considered parameters...

this paper presents the findings of experimental investigations into the effects of cutting speed, feed rate, depth of cut and approach angle on the machinability of titanium (grade-5) alloy. also the comparison for the two different cutting materials inserts polycrystalline diamond (pcd) and cubic boron nitride (cbn) with similar tool geometry for similar machining parameters is also carried o...

For cutting a large screw, the force and temperature have direct impact on machined surface quality, such as accumulated pitch error in geometric error. Excited by force, axial deflections directly affecting were studied based beam theory. By experiments, was predicted with 96% confident interval, tool number depth found to be significant terms. Tested under increasing speeds, rise of workpiece...