With the increasing demands of high surface irregularities and machining of composites, conventional machining processes are now being replaced by high speed Computer Numerical Control (CNC) machines. In this paper aluminium silicate made from alloying aluminium and silicon oxide made from rice husk are used. The machining of the alloy on CNC machine is carried out. In addition to speed, feed a...

This Paper presents research on geometric errors of simulated geometry which are measured and compensate in vertical machining centres. There are many errors in CNC machine tools have effect on the accuracy and repeatability of manufacture. Most of these errors are based on specific parameters such as the strength and the stress, the dimensional deviations of the structure of the machine tool, ...

High speed milling is one of the recent technologies used to produce mould inserts due to the need for high surface finish. It is a faster machining process where it uses a small side step and a small down step combined with very high spindle speed and feed rate. In order to effectively use the HSM capabilities, optimizing the tool path strategies and machining parameters is an important issue....

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Milling is among machining processes one of the most frequently used, but although milling processes operations are very used in mechanical engineering industries and as a lot of experimental results are available, some essential physical phenomena present difficulties of understanding. Indeed milling is a very complex process with physical interactions between shearing, compression, ploughing,...

The deformation of aeronautical monolithic components due to CNC machining is a bottle-neck issue in the aviation industry. The residual stress releases and redistributes in the process of material removal, and the distortion of the monolithic component is generated. The traditional one-side machining method will produce oversize deformation. Based on the three-stage CNC machining method, the q...

In this study the effects of machining parameters such as shearing speed, feed rate, tool diameter and machining depth on different milling strategies i.e. 3D offset, spiral, raster and radial to produce the convex surface made of epoxy/glass composites is investigated. The effects of mentioned strategies on output parameters such as surface roughness and milling removal rate is also studied. T...

This paper presents an improved tool positioning strategy in the 5-axis flank milling of a ruled surface by using simultaneous perturbation stochastic approximation (SPSA) techniques. The SPSA allows the near-global optimization of the machining error, even though the corresponding objective is not formulated as a closed-form representation. It adjusts all cutter locations of a tool path simult...

CNC machining is known as an advanced machining process increasingly used for modern materials. This paper outlines modeling methodology applied to optimize cutting parameters during CNC milling with ball end mill tool. The parameters taken into account were radial depth of cut and feed per tooth. A predictive model was based on artificial neural network approach. Key-Words: Modeling, artificia...

Computer-Aided Manufacturing (CAM) occupies an increasingly important role in engineering with all it has to offer in terms of new possibilities and improving designer/manufacturer productivity. The present study addresses machining of free-form surfaces on a 3-axis NCmachine tool. There have recently been a large number of studies devoted to planning tool paths on free-form surfaceswith variou...