This study investigated the machinability of experimental Ti-Ag alloys (5, 10, 20, and 30 mass% Ag) as a new dental titanium alloy candidate for CAD/CAM use. The alloys were slotted with a vertical milling machine and carbide square end mills under two cutting conditions. Machinability was evaluated through cutting force using a three-component force transducer fixed on the table of the milling...

In this research work a series of tests were conducted in order to determine flank wear and cutting force FY on hard AISI 440 C martensitic stainless steel and SCM 440 alloy steels. The operating parameters are cutting speed, feed rate and a constant depth of cut to investigate the flank wear and cutting force. No cutting fluid was used during the turning process. The cutting tool used was CBN ...

The mechanics of the cutting process on the microscopic level differ fundamentally from the conventional macro cutting. For example, the tool edge radius influences the cutting mechanism in micro machining significantly with regard to the effective rake angle, the minimum chip thickness, the dominance of ploughing, and the related elasto-plastic deformation of the workpiece material. These phen...

Optimization of process parameters is the key step in response surface methods to achieve high quality without cost inflation. The multi-response optimization of the machining parameters viz, chip-tool interface temperature, main cutting force and feed force on lathe turning of En-31 steel as alloy steel using RSM with grey relational analysis is reported. A grey relational grade obtained from ...

abstract: nowadays, the non-traditional processes such as “laser, edm and awj” used for cutting high thickness sheet metal. hardox is hard and tough steel alloy and it has many industrialize applications. one best process to cut the hardox is abrasive water jet (awj) cutting.  it can cuts complex shape with high quality and accurate tolerance.  awj cutting offers certain unique benefits such as...

Conventional drilling has been widely used for making holes in structural materials. However, drawbacks like high cutting forces, poor surface finish, temperatures, excessive tool wear, and undesirable burr formation while magnesium alloys have necessitated the development of alternative hole-making methods. Lately, helical milling process attracted interest facilitating assembly applications. ...

Predicting the main cutting force during turning is of great importance as it helps in setting the appropriate cutting parameters before machining starts.Again, optimization of cutting parameters is one of the most important elements in any process planning of metal parts as economy of machining operation plays a key role in gaining competitive advantage. This paper presents an experimental stu...

The effect of run-out is clearly noticed in micro-end-milling operations, while the same run-out creates negligible change at the cutting force profile of conventional end-milling operations. In this paper, the cutting force characteristics of micro-end-milling operations with tool run-out are investigated. An analytical cutting force model is developed for micro-end-milling operations with too...