The cylinder liner is one of the important parts a diesel engine. Gray cast iron main material for manufacturing liners due to its good casting performance, convenient processing wear resistance and low cost. In present work, effects vanadium (V) tin (Sn) on microstructure properties gray were studied. Results show that increasing contents V Sn can not only refine graphite, but also reduce pear...

Abstract: Thermal fatigue is a stochastic process often showing considerable scatter even in controlled environments. Due to complexity of thermal fatigue, there is no a complete analytical solution for predicting the effect of this property on the life of various components, subjected to severe thermal fluctuations. Among these components, one can mention car cylinder, cylinder head and pi...

In this work we propose a novel automatic cast iron segmentation approach based on the Optimum-Path Forest classifier (OPF). Microscopic images from nodular, gray and malleable cast irons are segmented using OPF, and Support Vector Machines (SVM) with Radial Basis Function and SVM without kernel mapping. Results show accurate and fast segmented images, in which OPF outperformed SVMs. Our work i...

The classical casting material cast iron is experiencing a renaissance. High strength CGI or alloyed cast iron components are substituting previously used non-ferrous castings in automotive power train applications. The mechanical engineering industry has recognized the value in substituting forged or welded structures with stiff and light-weight cast iron castings. New products such as wind tu...

The present work describes the effect of the solidification processing and alloy chemistry on the chilling tendency index, CT, and the chill, w, of wedge-shaped castings made of cast iron. In this work, theoretical predictions were experimentally verified for the role of elements, such as C, Si, Mn, P and S, on the cast iron CT. In addition, inoculation and fading effects were considered in the...

The aim of the study was to create a model, describing the run of tribological processes in the surface layer of grey cast iron automotive brake discs. Grey cast iron discs mating with non-asbestos organic brake pads were chosen for the investigations, as the most widely used materials in car brakes. Samples for surface analysis were prepared from disc operating in stand and road conditions. St...

Stalbaum, Tyler P., M.S.I.E., Purdue University, May, 2013. High Speed Turning of Compact Graphite Iron using Controlled Modulation. Major Professors: Srinivasan Chandrasekar and W. Dale Compton. Compacted graphite iron (CGI) is a material which emerged as a candidate material to replace cast iron (CI) in the automotive industry for engine block castings. Its thermal and mechanical properties a...

The continuous and rapid increase of areal density in magnetic data storage systems required a continuous increase of the coercivity of the storage media. In order to be able to record on these everhigher-coercivity media, new soft magnetic materials for pole tips with increased magnetic moment had to be developed. Significant progress has been made during the last few years in electroplating a...

Swedish truck industry is investigating the possibility for implementing the use of Compacted Graphite Iron (CGI) in their heavy duty diesel engines. Compared to the alloyed gray iron used today, CGI has superior mechanical properties but not as good machinability. Another issue that needs to be addressed when implementing CGI is the inhomogeneous microstructure when the cast component has diff...