honing is a process for finishing surfaces to obtain smooth surface. this process is used for finalpolish of inner parts such as engines cylinders. optimizing this process has always been a bigchallenge for mass production of cylinder blocks of internal combustion engines. honing processhas some variable parameters, thus to get their optimum rates the automobile cylinders were tested.in this re...

The reason of this study is low cycle failure of cast iron cylinder head during the E5 standard durability test. The goal of the present investigation is durability test simulation and low cycle fatigue life evaluation of cast iron cylinder head. With uncouple structural analysis, preloads, thermal and mechanical load and boundary conditions are prescribed to finite element model of the cylinde...

A running-in and starved lubrication experiment is designed to investigate the heavy-duty scuffing behavior of piston ring coatings against cast iron (Fe) cylinder liner using the piston ring reciprocating liner test rig. The scuffing resistance of the piston ring with the chromium-based ceramic composite coating (CKS), and that with the thermally sprayed nickel-chromium-molybdenum coating (NCM...

Bimetallic parts are used in many industries for weight and cost reduction of workpieces working under high loads and wear. One application for this type of composite material is in automotive industry. In this work the tool wear and cutting forces in the face milling of bimetallic parts made of aluminum and cast iron were investigated. A356 and GG25 alloys that are common materials for bimetal...

Fatigue is the primary cause of failure of crankshafts in internal combustion engines. The cyclic loading conditions and the stress concentrations in the crank pin fillets are unavoidable, and can result in fatigue failure. The objectives of this study were to compare the fatigue behavior of forged steel and ductile iron crankshafts from a one-cylinder engine as well as to determine if the fati...

The original protocol for implant prosthesis recommends the use of a gold framework for acrylic and ceramic prosthesis. However, due to its high cost, the use of alternative alloys is desired. This study compares the marginal accuracy of pre-made cylinders versus plastic cylinders cast with two different base metal casting alloys. Five samples each of (1) plastic cylinder cast in cobalt-chromiu...

In internal combustion engines it is important to manage the wear in the valve and valve seat contact in order to minimise emissions and maximise economy. Traditionally wear in this contact has been controlled by the use of a valve seat insert and the careful selection of materials for both the valve and the insert. More recently, due to the increasing demands for both performance and cost, alt...