The wire electrical discharge machining (WEDM) experiments has been conducted using air and water mixture as a dielectric medium, is called environmental friendly near dry WEDM. In this technology, the dielectric fluid (Deionized water) is replaced by liquid-air to minimize the environmental impact in the machining zone and operator health. The effect of discharge current (I), Pulse width (TON)...

Surface roughness, an indicator of surface quality is one of the most specified customer requirements in a machining process. For efficient use of machine tools, optimum cutting parameters (speed, feed and depth of cut) are required. Therefore it is necessary to find a suitable optimization method which can find optimum values of cutting parameters for minimizing surface roughness. The turning ...

In present work, prediction the effect of nose radius, rz (mm) on the equivalent strain (PEEQ) and surface finish during the machining of titanium alloy (Ti-6Al-4V) through orthogonal cutting process. The results were performed at several of the nose radiuses, rz (mm) while the cutting speed, vc (m/min), feed rate, f (mm/tooth) and depth of cut, d (mm) were remained constant. The equivalent pla...

The use of multilayer coated carbide tool in hard turning has several advantages over grinding process such as; reduction of processing costs, increased productivity, short cycle time, compatible surface roughness and less enviornment problems without the use of cutting fluid. In the present study, an attempt has been made to evaluate the performance of multilayer coated carbide inserts during ...

The aim of this research work is to evaluate the effects of coolant including nano- powder material for the cooling purpose in milling process and comparing the results with the conventional coolant. Generation heat and weak heat transfer reduces the tool life and also deteriorate surface roughness during milling operation. To overcome this problem, it is necessary to use coolant for cooling as...

Medium Carbon Steel AISI 1045 has a wide variety of applications in vehicle component parts & machine building industry. Surface roughness and Material Removal Rate are the main quality functions in high speed turning of medium carbon steel in dry conditions. In this study, the optimization of two response parameters (Surface roughness and Material Removal Rate) by three machining parameters (c...

correct selection of manufacturing condition is one of the most important aspects which should be considered in the majority of manufacturing processes,  particularly in the process related to advanced machining process like electrical discharge machining. in electrical discharge machining (edm), dielectric fluid plays an important role since machining characteristics are greatly influenced by ...