Sheet metal is commonly used in the automotive industry. The requirements for developing approaches for manufacturing automotive panels have become increasingly important as carmakers seek to shorten their time to market. However, designing and manufacturing mold dies for automotive sheet metal panels is time-consuming as several processes use the trial-and-error method. The die design period f...

Sheet metal forming is a major industrial process, mainly due to its cost efficiency after the establishment of the process design. However, the process design from tools geometry to load conditions is not straightforward, as a consequence of the side effects associated with sheet metal forming. The emphasis in this area goes to the springback effect or elastic recovery, which is one of the mai...

Hand tools described as ergonomic in design are intended to reduce exposure to physical risk factors associated with work-related musculoskeletal disorders. Additionally, using the right tool for the job is believed to reduce exposure and, consequently, risk of disease. Sheet metal workers frequently use a cutting tool called aviation snips when fabricating and installing ductwork. The purpose ...

In recent years, in order to reducing die design and manufacturing costs, Multi point forming technique has gained an increasing interest because of its high flexibility. In this process, the conventional fixed shape solid die sets are replaced with a pair of opposite matrices of controllable elements. In this paper, the fundamental principles of multi-point forming was described and the possib...

The incremental sheet metal forming (ISMF) process is a new and flexible method that is well suited for small batch production or prototyping. This paper studies the use of the finite element method in the incremental forming process of AA1050 sheets to investigate the influence of tool diameter, vertical step size, and friction coefficient on forming force, spring-back, and thickness distribut...

We report on the experimental realization of using super-aligned carbon nanotubes (SACNTs) as etching masks for the fabrication of large area nanoscale metal meshes. This method can easily be extended to different metals on both rigid and flexible substrates. The as-fabricated metal meshes, including the ones made of gold, copper, and aluminum, are suitable for use as transparent conductive lay...

Refill friction stir spot welding (RFSSW) is an emerging solid-state technology that demonstrates outstanding ability to join aerospace aluminum alloys. The thermomechanical processing of RFSSW may cause variations in the workpiece form distortion. This study aims establish a metrology method for sheet metal distortion with intent investigate effects sequences on approach employs robotic system...

The cup drawing is a basic deep drawing process. Thus, understanding the mechanics ofthe cup drawing process helps in determining the general parameters that affect the deep drawingprocess. There are mainly two methods of analysis; experimental and analytical/numerical.Experimental analysis can be useful in analyzing the process to determine the process parameters thatproduce a defect free prod...

In this paper instability of planar anisotropic sheet metal during a few forming processes is investigated for the first time. For this reason components of the constitutive tangent tensor for planar anisotropic sheets are developed. By using the above tensor location of necking is predicted. Direction of the shear band is also predicted using the acoustic tensor. A finite element program is pr...