this paper investigates the earing phenomenon in deep drawing of aa3105 aluminum alloy, experimentally and numerically. earing defect is mainly attributed to the plastic anisotropy of sheet metal. in order to control such defect, predicting the evolution of ears in sheet metal forming analyses becomes indispensable. in this regard, the present study implements the advanced yield criterion bbc20...

Cold drawing process is one of the most used metals forming processes in industries for forming seamless tubes. This process of plastic deformation of metals occurs below the recrystallization temperature and is generally performed at room temperature. When metal is cold worked, upon the release of forming force, the springback occurs. In this paper, the springback effect of the seamless tube t...

The cup drawing is a basic deep drawing process. Thus, understanding the mechanics ofthe cup drawing process helps in determining the general parameters that affect the deep drawingprocess. There are mainly two methods of analysis; experimental and analytical/numerical.Experimental analysis can be useful in analyzing the process to determine the process parameters thatproduce a defect free prod...

The design of multi stage deep drawing processes requires the evaluation of many process parameters such as the intermediate die geometry, the blank shape, the sheet thickness, the blank holder force, friction, lubrication etc..These process parameters have to be determined for the optimum forming conditions before the process design. In general sheet metal forming may involve stretching drawin...

THE OBJECTIVE OF MANUFACTURING is the production of a consistent quality product at a minimal cost. Generally effective goals include shortening the lead time in the design cycle, reducing tooling cost and machine downtime at the production stage, and developing a stable process with a minimal reject rate. The ability to predict the performance of a particular manufacturing process and to compa...

The demand for components made from high performance materials like titanium or nickel-based alloys as well as strain-hardening stainless steel is steadily increasing. However, conventional forming operations conducted on these materials are generally very laborious and time-consuming. This is where the limitations of metal spinning also become apparent. Using a laser to apply heat localized to...

This paper deals with the investigation of a contactless sheet metal feeder for metal forming machines. The concept is based on an asynchronous linear motor in which the sheet metal is used as the eddy currents runner. First numerical analyses were performed by means of a parameterized finite-element (FE) model of the feeder. The focus was on the investigation of the operational characteristics...