in this work, improved heat generation models are developed for straight and tapered shoulder geometries with different tool pin profiles in friction stir welding. the models are developed considering the welding process as a combination of the pure sliding and the pure sticking conditions. from the results, the amount of heat generation is directly proportional to the number of edges in the pi...

In this work, improved heat generation models are developed for straight and tapered shoulder geometries with different tool pin profiles in friction stir welding. The models are developed considering the welding process as a combination of the pure sliding and the pure sticking conditions. From the results, the amount of heat generation is directly proportional to the number of edges in the pi...

In this work, effects of different tool pin profiles of flat and tapered shoulder geometries on the peak temperature in friction stir welding are investigated analytically. The developed models used for the analytical investigations considered the welding process as a combination or mixture of the pure sliding and the pure sticking. From the results, the amount of heat generation and the peak t...

To optimize the tool geometry (Pin profile) and process parameters for the FSW process. In the present investigation, an attempt has been made to understand the effect of rotational speed, welding speed and there different pin profiles on the nugget zone formation in AA 6063-T4 aluminum alloy. Three different tool pin profiles (tapered cylindrical, tapered square and square) have been used to f...

Dissimilar joint with good quality and mechanical properties is one of the major problems the industries. One of the most commonly used methods to solve this problem is friction stir welding process. In this paper two different tool pin with simple cylindrical and screwed profile were used to finding optimization of friction stir welding parameters to reach best mixing flow, composite structure...

Dissimilar joint with good quality and mechanical properties is one of the major problems the industries. One of the most commonly used methods to solve this problem is friction stir welding process. In this paper two different tool pin with simple cylindrical and screwed profile were used to finding optimization of friction stir welding parameters to reach best mixing flow, composite structure...

In this work, the finite element simulation of dissimilar friction stir welding process is investigated. The welded materials are AA 6061-T6 and AA 7075-T6 aluminum alloys. For this purpose, a 3D coupled thermo-mechanical finite element model is developed according to the Coupled Eulerian-Lagrangian (CEL) method. The CEL method has the advantages of both Lagrangian and Eulerian approaches, whic...

In friction stir welding frictional heat is generated by the rotating tool, sliding over the stationary plate along the weld centre. Tool being the only source of heat producing member, its geometrical design influences the heat generation rate. In this present work, effects of variation in tool shoulder and tool pin taper angles on thermal history during joining are analysed. Tools with triang...

In order to improve material flow behavior during friction stir welding and avoid root flaws of weld, a tool with a half-screw pin and a tool with a tapered-flute pin are suggested. The effect of flute geometry in tool pins on material flow velocity is investigated by the software ANSYS FLUENT. Numerical simulation results show that high material flow velocity appears near the rotational tool a...

A numerical finite difference study has been earned out for two dimensional radiation-natural convection interaction phenomena in a vertical circular pin located at a non-participating (i.e. transparent) fluid. The coupled conservation equations in boundary layer (continuity, momentum, and energy equations) and pin energy equation are solved simultaneously using modified box method and fully im...