Through the continuing trend of miniaturization new cost efficient and fast methods for processing small parts are required. In this paper a new non-mechanical process for the forming process of micro deep drawing is presented. This new deep drawing process utilizes a laser initiated plasma shock wave at the target, which forms the sheet. Several pulses can be applied at one point and therefore...

hydroforming process in one of the most effective production method, for improving the drawing ratio in sheet metal forming process. this is due to the fact that in hydroforming process, forming takes place using a punch which drives the part forward via a controlled fluid pressure. in this paper, deep drawing hydroforming for circular punch is investigated. different pressure paths are tested ...

this work is an attempt towards employing ductile damage criterion and finite elementsimulations for prediction of fracture initiation and evolution in deep drawing of copper/stainlesssteel clad sheets. the material mechanical properties and ductile damage parameters weredetermined through standard and notched tensile tests. the effect of some important processparameters on damage evolution wer...

In this paper, experimental results of a deep drawing process to produce a cylinder of high strength steel with a spherical head were compared with it’s simulation results and three proposal design types. Meanwhile, the amount of limiting draw ratio in some stages was determined. Accuracy and precision of the results of a finite element software to predicting the multi stage deep drawing proces...

use of tailor-welded blanks (twbs) in production has significant advantages such as weight and cost reduction. however, their application requires processes that increase their poor formability in comparison to base materials. one of these procedures is the use of fluid pressure in sheet metal forming. in this paper hydro-mechanical deep drawing process of tailor-welded low carbon steel (st12) ...

This paper describes the methods using bonded cup wheels for grinding toroidal and cylindrical SiC mirrors with large curvature radii. Since the angle between the cutting direction of bonded abrasives and feed direction of the cup wheel is about 90 °, it is possible to obtain a surface with very low surface roughness independent of the direction of measurement. Toroidal mirrors, circular and el...

Aluminum alloy has been proposed as one of the next generation lightweight body structure materials, which is widely used in main components aerospace field. In order to realize efficient and accurate forming aluminum cylindrical parts, response surface method combined with finite element simulation was optimize key processing parameters during hydromechanical deep drawing process. Three fricti...

the aim of this paper is to develop a systematic method to analyze the effects of forming parameters on the quality of part formability and determine the optimal combination of the forming parameters for the sheet hydroforming process. in this paper, the effects of four important process parameters namely fluid pressure, friction coefficient at blank/punch interface, gap between die rim block a...

Deep drawing is a common metal forming process used to manufacture recessed threedimensional parts from flat sheet metals. The research in deep drawing has been generic over the last few decades and various aspects of this process have been investigated. The paper aims to review the following aspects of deep drawing process that affect the quality of the product, tooling life and process design...