Low qualified rate and inferior quality frequently occurring in the general deep drawing process of a certain box-shaped part, now use hydroforming to optimize forming process, in order to study the effect of hydroforming for improving the quality and formability, purposed five process schemes: general deep drawing, active hydroforming, passive hydroforming, general deep drawing combined with a...

Tube hydroforming is a forming method which has several advantages. By using pressure in combination with material feeding it is possible to manufacture products with high structural integration and tight dimensional tolerances. The forming method is especially suited for aluminium alloys which have a relatively low ductility. Finite Element simulations are used extensively in the sheet metal s...

In this paper, we propose a reliability–mechanical study combination to treat the tube hydroforming process (THP). This process consists to apply an inner pressure combined to an axial displacement to manufacture the part. Our goal is the computation of the failure probability of the hydroforming process. Normally, this process is particularly complex and have to be solved numerically. There ar...

During the last few years, several sheet hydroforming processes have been introduced. Despite the advantages of these methods, they have some limitations. Of the processes, the two main ones are the standard hydroforming and hydromechanical deep drawing. A new sheet hydroforming die set was proposed that has the advantages of both processes and eliminates their limitations. In this method, a po...

This paper gives an overview of a deep drawing process by pressurized liquid medium separated from the sheet by a rubber diaphragm. Hydroforming deep drawing processing of sheet metal parts provides a number of advantages over conventional techniques. It generally increases the depth to diameter ratio possible in cup drawing and minimizes the thickness variation of the drawn cup. To explore the...

Tube hydroforming is one type of unconventional metal forming process in which high fluid pressure and axial feed are used to deform a tube blank in the desired shape. Bi-layered tube hydroforming is suitable to produce bi-layered joints which can be used in special applications such as aerospace, oil production, and nuclear power plants. In this work a finite element study was performed using ...

Tube Hydroforming (THF) is getting an increasing amount of attention in industry. THF has advantages such as weight reduction, high dimensional accuracy, and high rigidity. However, this forming process requires precise control of internal pressure and axial feeding. Additionally, in most cases prebending processes must be performed on the tubes before the hydroforming process can be carried ou...

During oil-well production, there are often cracks, breaks, and perforation corrosion on the screen pipe that can significantly deteriorate sand control strength. To repair damaged pipes, we developed a technique originating from tube hydroforming, feasibility of was systematically investigated. First, elastoplastic mechanics patch tubes during hydroforming process analyzed to investigate formi...