In this study the effects of machining parameters such as shearing speed, feed rate, tool diameter and machining depth on different milling strategies i.e. 3D offset, spiral, raster and radial to produce the convex surface made of epoxy/glass composites is investigated. The effects of mentioned strategies on output parameters such as surface roughness and milling removal rate is also studied. T...

Machining of glass fiber reinforced plastic composite materials is an active area of research in current manufacturing processes. Achieving an improved surface finish is of high priority while machining the polymer based plastics composites due to the poor machinability of glass fibers. The present work deals with the study and development of a surface roughness prediction model for machining u...

Single point diamond turning tests were carried out on a B270 type glass. Submicrometer cutting conditions were applied in order to generate ductile response during single point machining. The profile generated by the rapid removal of the tool tip from the machined surface, analyzed by atomic force microscopy, showed that the brittle-to-ductile transition occurs at a few tenths of micrometers. ...

An exact approach is developed to determine the optimum machining conditions and tool allocation decisions simultaneously to minimize the total production cost on a CNC turning machine. There are multiple machining operations and we consider a set of alternative cutting tool types for each operation. The existing tool management approaches at the system level fail to relate the tooling issues t...

The purpose of this article is to review the relevant literature in machining using minimum quantity lubrication particularly as it pertains to environmental, and health issues , and outline future potential research in this technology. The results indicate that the process of mist particles generation and their physical characteristics are yet to be determined for a whole class of machining pr...

The present contribution describes an application of a hybrid approach using fuzzy logic and particle swarm optimization (PSO) for optimizing the process parameters in the electric discharge machining (EDM) of AISI 316LN Stainless Steel. In this study, each experimentation was performed under different machining conditions of pulse current, pulse on-time, and pulse off-time. Machining performan...

During the past decade, polymer nanocomposites have emerged relatively as a new and rapidly developing class of composite materials and attracted considerable investment in research and development worldwide.Direct machining of polymers can be an option for personalized products and for manufacturing product samples. To obtain high quality products and reduce machining costs, it is very importa...

The machining process exhibits piecewise behaviour and cannot be linearly extrapolated in a wide range. It cannot be modelled effectively using theories and equations. Thus, expert systems have emerged as a major tool for decision-making in such complicated situations (Singh & Raman, 1992). The conventional method for selecting machining parameters such as cutting speed and feed rate is based o...

Machining of metals is characterised by plastic deformation occurring at high strains, strain-rates and temperatures. In the few predictive machining theories reported in literature, two types of constitutive equations, the power-law relation and Johnson-Cook equation, have mainly been used for describing the material’s plastic behaviour. This paper aims at assessing the above constitutive equa...

Ti6Al4V alloys are difficult-to-cut materials that have extensive applications in the automotive and aerospace industry. A great deal of effort has been made to develop and improve the machining operations of Ti6Al4V alloys. This paper presents an experimental study that systematically analyzes the effects of the machining conditions (ultrasonic power, feed rate, spindle speed, and tool diamete...