in this research using statistical analysis the effect of machining parameters such as cutting velocity, feed rate, and tool type on machining power (p m ) in machining process of en-ac 48000 aluminum alloy has been studied. a taguchi l 27 standard array has been utilized as the most economical array to evaluate the factors and their interaction. en-ac 48000 alloy is frequently used in automoti...

Accurate prediction on energy consumption in machining is helpful to evaluate process energy characteristics and choose process methods for energy saving. Specific energy consumption expresses the required energy consumption when cutting unit volume material. The Back Propagation (BP) neural network prediction method for specific energy consumption in machining is set up in the paper. The predi...

Mechanical machining processes are common manufacturing strategies to re-shape materials to desired specification. The mechanistic approach has revealed the mechanics of the machining processes with various parameters determined. The aim of this work is to investigate the impact of swept angle optimization and their influence on the specific cutting energy in milling AISI 1045 steel alloy. This...

Inconel 718, a high-temperature alloy, is a promising material for high-performance aerospace gas turbine engines components. However, the machining of the alloy is difficult owing to immense shear strength, rapid work hardening rate during turning, and less thermal conductivity. Hence, like ceramics and composites, the machining of this alloy is considered as difficult-to-turn materials. Laser...

L.T. Tunc , E. Budak * Sabanci University, Faculty of Engineering and Natural Sciences, Istanbul-Turkiye * [email protected] Abstract 5-axis milling is widely used in machining of complex surfaces such as airfoils. Improper selection of machining parameters may cause low productivity and undesired results during machining. There are several constraints such as available power and torque, c...

With increased application of mechanical micromachining for creating small features with complex geometries on a broad range of materials, the need for understanding the mechanics of machining at the micro-scale has been recognized. During mechanical micromachining of metals, the tool-workpiece interaction occurs entirely within either a single crystal or a few crystals of the workpiece materia...

The purpose of this work was to fabricate zirconia copings from fully sintered Y-TZP blocks using a Nd:YVO4 nanosecond laser in order to avoid complicated procedures using conventional CAD/CAM systems. To determine the most appropriate power level of a Nd:YVO4 laser, cuboid fully sintered Y-TZP specimens were irradiated at six different average power levels. One-way ANOVAs for the average surfa...

engineering ceramics due to high-strength-to-weight ratio, wear and corrosion resistance, and high strength temperatures, in the industries especially in aerospace, automobile, electronics and computers are used widely. in attention to the  increasingly usage process of these material, applying of conventional machining methods  for producing  machined into complex and desired shapes or making ...

We present high average power picosecond and nanosecond pulse delivery at 1030 nm and 1064 nm wavelengths respectively through a novel hollow-core Negative Curvature Fiber (NCF) for high-precision micro-machining applications. Picosecond pulses with an average power above 36 W and energies of 92 µJ, corresponding to a peak power density of 1.5 TWcm⁻² have been transmitted through the fiber with...

17-4ph stainless steel is a martensitic precipitation hardening stainless steel that provides an outstandingcombination of high strength, good corrosion resistance, good mechanical properties, good toughness in both base metal and welds, and short time, low-temperature heat treatments that minimize warpage and scaling. this valuable alloy is widely used in the aerospace, nuclear, chemical, petr...