The ethernet technology is used in multi-arc submerged arc welding systems communicate with each other. The structure of twin-arc high-speed SAW (Submerged arc welding) equipments based on Ethernet is proposed. The welding equipment technical requirement for Ethernet is discussed. The crucial implementations of Ethernet TCP / IP in the welding equipment is presented including designs of ARM (Ad...

The present study shows the relationship between welding quality and optical-acoustic emissions from electric arcs, during welding runs, in the GMAW-S process. Bead on plate welding tests was carried out with pre-set parameters chosen from manufacturing standards. During the welding runs interferences were induced on the welding path using paint, grease or gas faults. In each welding run arc vo...

Robot automation systems are rapidly taking the place of the human work force. One of the benefits is that this change provides the human work force with the time to spend on more creative tasks. The highest population of robots is in spot welding, spray painting, material handling, and arc welding. Spot welding and spray painting applications are mostly in the automotive industry. However, arc...

During arc welding, the arc heats and melts the workpiece as heat flux. When the welding current is given, the distribution and the intensity of the heat flux are determined by the length of the arc. The measurement and control of the arc length are fundamental in robotic and automated welding operations. Length of welding arc determines the distribution of the arc energy and thus the heat inpu...

In process of AC square wave submerged arc welding, electric signal waveform determines the arc energy characteristics in the time and frequency domain, which also reflects the arc stability of welding proc ess and quality indirectly. Using Wigner-Ville distribution (WVD), time frequency analysis is conducted to the current signal of AC square wave submerged arc welding. The Pseudo Wigner-Ville...

OBJECTIVES The objective was to quantify the blue-light hazard from CO(2) arc welding of mild steel. METHODS The spectral radiance of arcs in CO(2) arc welding of mild steel was measured for solid and flux-cored wires at welding currents of 120-480 A. Effective blue-light radiance and the maximum acceptable exposure duration were calculated from the spectral radiance using their definitions i...

ABSTRACT The application of on-line monitoring system for recording main welding parameters during electric arc stud welding process at different electric arc stability changes is described in this paper. In the first part of the paper, the basics of electric arc stud welding process, and equipment for stud welding and process monitoring used in experimental part is described. In the second par...

this paper presents a new arc starter circuit that is usable in manual metal arc welding (mma) power supplies. the proposed circuit uses an auxiliary circuit and a series coupling transformer for adding high frequency spikes to output dc voltage during arc striking. the proposed circuit is usable in inverter based arc welding supplies and it could result in a decrease of weigh, volume and expen...

Bring forward a new analytical method in order to evaluate the stability of the process of aluminum alloy pulsed MIG welding. The ratio of the first and the second peak in arc voltage signal probability density was selected to evaluate aluminum alloy pulse MIG welding stability. By calculating the arc voltage signal probability density from 80 sets of welding experiments, the ratio of the two p...

Gas tungsten arc welding (GTAW) or Tungsten inert gas welding (TIG) is one of the widely used techniques for joining ferrous and non-ferrous metal.Gas tungsten arc welding process,consist of non-consumable tungsten electrode which is used to provide the arc for welding. During the welding cycle a shield of inert gas expels the air from the welding area and prevents oxidation of the electrode, w...