Fullering process is a type of open die forging. In this research, elongation and maximum sideways spread in final shape of a billet after the first blow of a fullering process are predicted by designing a back propagation multilayer perceptron neural network. Several experiments are conducted using lead as the model material. Billets with three different square cross-sections are used in these...

Efficient cutting design is essential to reduce the costs of production in the open die forging industry. This article discusses a slab cutting design problem that occurs when parallel piped items are cut from raw material steel slabs with varying widths and lengths to meet a volume requirement. The problem is modeled as a two-dimensional cutting stock problem or bin packing problem with size-c...

A continuum sensitivity analysis is presented for the computation of the shape sensitivity of ®nite hyperelastic±viscoplastic deformations involving contact with friction using a direct di€erentiation method. Weak shape sensitivity equations are developed that are consistent with the kinematic analysis, constitutive sub-problem as well as the analysis of the contact/friction sub-problem used in...

In vacuum assisted resin transfer molding (VARTM) process, fiber preform defects result very often from inappropriate placement at edge regions when the fiber preform has three-dimensional shape. The unintentional permeability variation is difficult to detect by viewing through the transparent vacuum bag. In this paper, a method was proposed for detecting the local permeability variation of the...

In an effort to maximize grain growth of open-die forged 6061 aluminum alloy parts, samples from three of Weber Metals’s suppliers (Hidal Co-Almex USA Inc., TST Inc., and Vista Metals Corp.; to be called Supplier H, Supplier T, Supplier V respectively) were cut into cylinders with diameters of 0.75 ̋ and heights of 2 ̋, and put through a simulated forging process and heat treatment. It is possibl...

A non-destructive technique is presented to determine the refractive index profile of holey fiber preforms. The holes are filled with index matching oil and the holey preform deflection data is measured. An improved optical path-length formula and back projection method is used to reconstruct the two-dimensional filled holey fiber preform refractive index distribution.