The present research work is concerned with the effects of optimum process variables in elevated temperature hydro-mechanical deep drawing of 5052 aluminum alloy. Punch-workpiece and die-workpiece friction coefficients together with the initial gap between the blank holder and matrix were considered as the process variables which, in optimization terminology, are called design parameters. Since...

This paper reports on an experimental and finite element analysis (FEA) of the cold extrusion of high-grade (AA1100) aluminium. The influence of die angle, reduction ratio and die land on the extrusion force during the extrusion process was investigated. A forward extrusion die was designed and manufactured for the purpose of the experimental research. Interchangeable elements of the extrusion ...

Formation of spikes prevents achievement of the better material removal rate (MRR) and surface finish while using plain NaNO3 aqueous electrolyte in electrochemical machining (ECM) of die tool steel. Hence this research work attempts to minimize the formation of spikes in the selected workpiece of high carbon high chromium die tool steel using copper nanoparticles suspended in NaNO3 aqueous ele...

Design of the optimum preform for near net shape manufacturing is a crucial step in upsetting process design. In this study, the same is arrived at using artificial neural networks (ANN) considering different unequal interfacial friction conditions between top and bottom die and billet interface. Back propagation neural networks are trained based on finite element analysis results considering f...

Conventional transform methods can only design ordinary and quadrant fan-type filters with 90 ° pass-angle. In this paper, three efficient approaches are proposed for designing general arbitrary pass-angle fan-type filters. They include the analytic closed form, the rotated, and the frequency sampling design methods. Each approach has its features and is very suitable for directional filtering ...

in the present work, attempts have been made to find appropriate coating by testing different compounds. results showed that the optimum enamel is a compound with 1 wt.% cobalt oxide, 3 wt.% chromium oxide (in addition to hundred percent) with the firing temperature of 840 ˚c. constants of vft equation were determined by examination of melting behavior of the optimum enamel and measurement of t...

This research provides an optimal design of structural parameters for ring-die granulators used in the cool briquetting process. Experimental research on the briquetting rate of pellets was carried out for three kinds of crop straws with different granularities, moisture ratios, and lengthdiameter ratios of the die hole. Results showed that: when the swoop angle β was 45 and the diameter ratio ...

A superhydrophobic aluminum surface was fabricated through an enhanced low-cost approach and the effects of several relevant factors on static contact angle and sliding angle were investigated. First, the operating parameters including the etching time as well as the reaction time and temperature were varied. Next, the so-called chemical factors including three different fatty acids and five di...